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Technical Paper

An Integrated Flow Divider/Combiner Valve Design, Part 1

1992-09-01
921741
A flow divider valve is a device which allows a single stream of fluid to be split into two paths according to a predetermined ratio and independent of variations or differences in the load pressures. A flow combiner valve combines two paths of fluid into one stream such that the ratio of the flow rates coming into the valve remains independent of any variation or difference between the inlet pressures. This paper describes the design, operation and performance of an integrated flow divider/combiner valve. This design maintains the small flow dividing/combining error of high precision valves (less than 1.5% at rated flow) but incorporates the shuttle valve into the main spool system. This new design reduces the weight of the valve by 20% reducing the cost by approximately 10%. The new structure simplifies the construction of high precision valves and reduces a source of flow dividing/combining error (leakage).
Technical Paper

Electro-Hydraulic Integrated Circuits (EHIC) an Introduction

1993-09-01
932400
This paper introduces two new types of basic components (an Electro-Hydraulic Tube and a Hydraulic Tube) which when connected in an appropriate manner can control flow and pressure for many applications; in addition, one of the devices is readily interfacable to a microprocessor for external control. Some background information about the basic concept and the operation of the two components is introduced. Some of the experimental characteristics will be illustrated and several basic circuit examples will be presented to show how the concept can be implemented. The Electro-Hydraulic Integrated Block (EHIB) and Circuit (EHIC) will be introduced followed by a discussion of the advantages and potential of the EHIC concept.
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

Research on Dust Suppression of Dump Truck

2022-03-29
2022-01-0786
When dump trucks unload dusty materials, dust particles with a diameter of 1 to 75 microns slide out of the dump body and float into the air. Dust particles naturally settle down spending a few hours, which causes air pollution. People who work in this environment daily suffer serious physical harm. To study the movement of dust particles during the unloading process, a scaled-down model is used to simulate the process of dump truck unloading gravel, and a high frame rate camera is used to record the movement trajectory of dust particles during the unloading process. In this paper, by observing the movement process of unloading dust particles by dump trucks, based on the principle of dynamics, a mathematical model describing the unloading of dust particles in the dump body and a mathematical model of the diffusion of dust particles in the air are established. Take the small gravel sampled at the construction site as an example of the experiment.
Technical Paper

Research on Garbage Recognition of Intelligent Sweeper Vehicle Based on Improved PSPNet Algorithm

2022-03-29
2022-01-0220
The sweeper vehicle plays a very key role in maintaining the urban environment. If the sweeper vehicle can accurately and efficiently identify and classify the ground garbage in the working process, it can greatly improve the working efficiency of the sweeper vehicle and reduce the consumption of manpower. Although the deep learning algorithm based on DUC and PSPNet has high accuracy, the recognition speed is low. ENet is a lightweight network, which greatly improves efficiency, but significantly sacrifices accuracy. This paper presents an improved real-time detection lightweight network based on PSPNet, which takes into account the operation speed and accuracy. The network takes PSPNet as the backbone network, and increases the stride in the convolution process, to reduce the size of the feature map and reduce the amount of calculation.
Technical Paper

Study on Commercial Vehicle ECR Thermal Management System

2016-09-18
2016-01-1935
With the continuous increasing requirements of commercial vehicle weight and speed on highway transportation, conventional friction brake is difficult to meet the braking performance. To ensure the driving safety of the vehicle in the hilly region, the eddy current retarder (ECR) has been widely used due to its fast response, lower prices and convenient installation. ECR brakes the vehicle through the electromagnetic force generated by the current, and converted vehicle mechanical energy into heat through magnetic field. Air cooling structure is often used in the traditional ECR and cooling performance is limited, which causes low braking torque, thermal recession, and low reliability and so on. The water jacket has been equipped outside the eddy current region in this study, and the electric ECR is cooled through the water circulating in the circuit, which prolongs its working time.
Technical Paper

The Application of Superelement Modeling Method in Vehicle Body Dynamics Simulation

2016-09-27
2016-01-8050
In this paper, we propose a method of dynamics simulation and analysis based on superelement modeling to increase the efficiency of dynamics simulation for vehicle body structure. Using this method, a certain multi-purpose vehicle (MPV) body structure was divided into several subsystems, and the modal parameters and frequency response functions of which were obtained through superelement condensation, residual structure solution, and superelement data restoration. The study shows that compared to the traditional modeling method, the computational time for vehicle body modal analysis can be reduced by 6.9% without reducing accuracy; for the purpose of structural optimization, the computational time can be reduced by 87.7% for frequency response analyses of optimizations; consistency between simulation and testing can be achieved on peak frequency points and general trends for the vibration frequency responses of interior front row floors under accelerating conditions.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

The Research of the Heavy Truck’s Warming System

2017-10-08
2017-01-2221
It’s not easy to start the engine in winter, especially in frigid highlands, because the low temperature increases the fuel’s viscosity, decreasing the lubricating oil flow ability and the storage performance of battery. Current electrical heating method can improve the engine starting performance in low temperature condition, but this method adds an external power to the engine, leading to the engine cannot maintain an efficient energy utilization. A warming device using the solar energy is designed to conserve the energy during the daytime, and directly warm up the engine at the time when the engine turns off for a long time, especially during the night. A solar collector installed on the top of the vehicle is used to convert the solar energy to the thermal energy, which is then transferred to the heat accumulator that contain the phase-change medium which can increase the heat storage performance.
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