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Technical Paper

100% LPG Long Haul Truck Conversion - Economy and Environmental Benefits

2012-09-24
2012-01-1983
Advanced Vehicle Technologies (AVT), a Ballarat Australia based company, has developed the World's first diesel to 100% LPG conversion for heavy haul trucks. There is no diesel required or utilized on the trucks. The engine is converted with minimal changes into a spark ignition engine with equivalent power and torque of the diesel. The patented technology is now deployed in 2 Mercedes Actros trucks. The power output in engine dynamometer testing exceeds that of the diesel (in excess of 370 kW power and 2700 Nm torque). In on-road application the power curve is matched to the diesel specifications to avoid potential downstream power-train stress. Testing at the Department of Transport Energy & Infrastructure, Regency Park, SA have shown the Euro 3 truck converted to LPG is between Euro 4 and Euro 5 NOx levels, CO2 levels 10% better than diesel on DT80 test and about even with diesel on CUEDC tests.
Technical Paper

16-Channel Portable Data Acquisition and Reduction System

1984-04-01
840764
A Microprocessor Data Acquisition System has been designed to be cab-mounted in vehicles or used in laboratories to acquire up to 16 channels of test data. This data may be acquired as time-at-level histograms in one or two dimensions with min-max-mean data recovery, time histories, or peaks and valleys stored on digital tape. The system includes a microcomputer-based Playback/Support Box that simplifies playback of data tapes for computer analysis or stand-alone data plotting using a graphics terminal.
Technical Paper

2-Stroke Engine Options for Automotive Use: A Fundamental Comparison of Different Potential Scavenging Arrangements for Medium-Duty Truck Applications

2019-01-15
2019-01-0071
The work presented here seeks to compare different means of providing scavenging systems for an automotive 2-stroke engine. It follows on from previous work solely investigating uniflow scavenging systems, and aims to provide context for the results discovered there as well as to assess the benefits of a new scavenging system: the reverse-uniflow sleeve-valve. For the study the general performance of the engine was taken to be suitable to power a medium-duty truck, and all of the concepts discussed here were compared in terms of indicated fuel consumption for the same cylinder swept volume using a one-dimensional engine simulation package. In order to investigate the sleeve-valve designs layout drawings and analysis of the Rolls-Royce Crecy-type sleeve had to be undertaken.
Book

2018 Ultimate GD&T Pocket Guide 2nd Ed

2020-11-23
The 2018 Ultimate GD&T Pocket Guide explains the most common rules, symbols, and concepts used in geometric dimensioning and tolerancing. This one-of-a-kind reference guide includes more than 100 detailed examples to illustrate concepts. Numerous charts for quick reference provide explanations of each GD&T symbol, modifier, and more. This valuable on-the-job resource clarifies how to interpret standard-compliant technical drawings that use ASME Y14.5-2018.
Journal Article

3D-CFD-Study of Aerodynamic Losses in Compressor Impellers

2018-07-05
Abstract Due to the increasing requirements for efficiency, the wide range of characteristics and the improved possibilities of modern development and production processes, compressors in turbochargers have become more individualized in order to adapt to the requirements of internal combustion engines. An understanding of the working mechanisms as well as an understanding of the way that losses occur in the flow allows a reduced development effort during the optimization process. This article presents three-dimensional (3D) Computational Fluid Dynamics (CFD) investigations of the loss mechanisms and quantitative calculations of individual losses. The 3D-CFD method used in this article will reduce the drawbacks of one-dimensional calculation as far as possible. For example, the twist of the blades is taken into account and the “discrete” method is used for loss calculation instead of the “average” method.
Journal Article

48V Exhaust Gas Recirculation Pump: Reducing Carbon Dioxide with High-Efficiency Turbochargers without Increasing Engine-Out NOx

2021-08-23
Abstract Regulations limiting GreenHouse Gases (GHG) from Heavy-Duty (HD) commercial vehicles in the United States (US) and European Union will phase in between the 2024 and 2030 model years. These mandates require efficiency improvements at both the engine and vehicle levels, with the most stringent reductions required in the heaviest vehicles used for long-haul applications. At the same time, a 90% reduction in oxides of nitrogen (NOx) will be required as part of new regulations from the California Air Resources Board. Any technologies applied to improve engine efficiency must therefore not come at the expense of increased NOx emissions. Research into advanced engine architectures and components has identified improved turbomachine efficiency as one of the largest potential contributors to engine efficiency improvement. However this comes at the cost of a reduced capability to drive high-pressure Exhaust Gas Recirculation (EGR).
Technical Paper

4994 Tractor Hydraulic System

1984-09-01
841100
J I Case Company has produced four-wheel-drive agricultural tractors since 1964. In 1984 however, the flagship of the Case fleet changed hands. Rising labor costs and larger farming operations spearheaded the need for a more efficient larger tractor. January 1984 marked the introduction of the largest four-wheel-drive tractor in the history of Case, the 4994, a 400-gross engine horsepower tractor, Figure 1. Sheer horsepower alone however, would not meet the requirements of today's farming operations. Case Engineering realized that tomorrows tractors must have sufficient power to handle the wide variety of attachments available. They also realized that along with the unmatched power must come precise control of the attachment. These advancements in farming have required improvements to the tractor hydraulic system. This paper describes the hydraulic system of the 4994, Case's new flagship.
Journal Article

5.9 GHz DSRC Standards Overview and Status

2008-10-07
2008-01-2651
Over the past several years the Institute of Electrical and Electronic Engineers (IEEE) Standards Association has developed standards for the 5.9 GHz Dedicated Short Range Communications protocols, also known as Wireless Access in Vehicular Environments. These standards consist of IEEE 1609 as well as an amendment to the IEEE 802.11 standard or 802.11p. The 1609 standards were published for Trial Use and these as well as the 802.11p draft have been implemented in a variety of test beds to provide lessons learned and feedback into the standards working groups. Based on ongoing testing, the protocols display a strong capability to address the requirements of crash avoidance and transportation mobility applications. The corresponding test results provide information necessary to update the standards after the first trial phase as industry moves toward commercial implementations.
Technical Paper

50 Years of Agricultural Tractor Development

1966-02-01
660584
The story of Power Farming is the great saga of our times. It is a story of free enterprise, perseverance and endurance of the individual, of vision, idealism and cooperation among men, of the lightening of human toil and the release of millions of workers from farms to feed the ever hungry industrial revolution. By no means least, it is the story of producing food necessary to win two global wars, keep our allies alive and millions of the defeated enemy from starvation. FOREWARD By 1915, the Steam Traction Engine had attained its highest development. It was the forerunner, rather than the predecessor, of the farm tractor. The former was the instrument of expansion; the latter, the instrument of progress. The invention of the tractor, following by only sixteen years Otto's practical embodiment application of the Beau de Rochas power cycle to a heat engine, marked the advent of a new order - - the age of Power Farming.
Technical Paper

A Band Variable-Inertia Flywheel Integrated-Urban Transit Bus Performance

1990-10-01
902280
By means of computer simulation, the potential of a Band Variable-Inertia Flywheel (BVIF) as an energy storage device for a diesel engine city bus is evaluated. Replacing both a fixed-inertia flywheel (FIF) and a continuously variable transmission (CVT), the BVIF is capable of accelerating a vehicle from rest to a nearly-constant speed, while recovering part of the kinetic energy normally dissipated through braking of the vehicle. The results are compared with that of conventionally-powered bus. A fuel saving of up to 30 percent is shown with the BVIF-integrated system. The regenerative braking system reduces brake wear by a factor of five in comparison with the conventional vehicle.
Technical Paper

A Basis for Estimating Mechanical Efficiency and Life of a Diesel Engine from its Size, Load Factor and Piston Speed

2011-09-13
2011-01-2211
Parameters like brake mean effective pressure, mean velocity of the piston, hardness of the wear surface, oil film thickness, and surface areas of critical wear parts are similar for all the diesel engines. The mean piston velocity at the rated speed is nearly the same for all the diesel engines. The mechanical efficiency normalized to an arbitrary brake mean effective pressure (bmep) is dependent on the size of the engine. The engine life seems to be proportional directly to the square of a characteristic dimension namely, cylinder bore of the engine and inversely to speed and load factor for engines varying widely in sizes and ratings.
Technical Paper

A Cartridge Type Pivotal Pin and Bushing Joint

1982-02-01
820636
A cartridge type pivotal pin and bushing joint has been patented and is being tested and refined both in the laboratory and on construction machinery. It features “dry lubricated” (Teflon) bearings which are assembled and sealed prior to installation. It is suitable for heavy unit loads and use under severe wear conditions, such as in crawler track chains and loader bucket pivotal pin joints. A brief history of U. S. manufactured track pin joints is included to show the progress in extending the service life of these devices.
Technical Paper

A Closed Cycle Simulation Model with Particular Reference to Two-Stroke Cycle Engines

1991-09-01
911847
A quasi-dimensional computer simulation model is presented to simulate the thermodynamic and chemical processes occurring within a spark ignition engine during compression, combustion and expansion based upon the laws of thermodynamics and the theory of equilibrium. A two-zone combustion model, with a spherically expanding flame front originating from the spark location, is applied. The flame speed is calculated by the application of a turbulent entrainment propagation model. A simplified theory for the prediction of in-cylinder charge motion is proposed which calculates the mean turbulence intensity and scale at any time during the closed cycle. It is then used to describe both heat transfer and turbulent flame propagation. The model has been designed specifically for the two-stroke cycle engine and facilitates seven of the most common combustion chamber geometries. The fundamental theory is nevertheless applicable to any four-stroke cycle engine.
Technical Paper

A Comparative Analysis of WHR System in HD Engines Using Conventional Diesel Combustion and Partially-Premixed Combustion

2012-09-24
2012-01-1930
In the truck industry there is a continuous demand to increase the efficiency and to decrease the emissions. To acknowledge both these issues a waste heat recovery system (WHR) is combined with a partially premixed combustion (PPC) engine to deliver an efficient engine system. Over the past decades numerous attempts to increase the thermal efficiency of the diesel engine has been made. One such attempt is the PPC concept that has demonstrated potential for substantially increased thermal efficiency combined with much reduced emission levels. So far most work on increasing engine efficiency has been focused on improving the thermal efficiency of the engine while WHR, which has an excellent potential for another 1-5 % fuel consumption reduction, has not been researched that much yet. In this paper a WHR system using a Rankine cycle has been developed in a modeling environment using IPSEpro.
Technical Paper

A Comparison Between Micromachined Piezoresistive and Capacitive Pressure Sensors

1997-11-17
973241
Hundreds of millions of micromachined, piezoresistive Manifold Absolute Pressure (MAP) sensors have been produced to reduce pollution and improve fuel efficiency in engine control systems. Other vehicle applications for micromachined pressure sensors include monitoring turbo pressure, barometric pressure, fuel tank leakage, fuel rail pressure and tire pressure. Exhaust gas recirculation and even door compression for side impact detection are employing micromachined silicon pressure sensors. Piezoresistive pressure sensors have dominated the automotive market to date. Practical micromachined capacitive pressure sensors have recently been developed and could replace the piezoresistive sensor in many applications. This paper will examine the advantages of both pressure sensing technologies, and discuss applications that an inexpensive capacitive pressure sensor will open up.
Technical Paper

A Comparison Of The Dynamic Performance Of A U.S. And A European Heavy Vehicle

1988-09-01
885111
Despite the general similarity of U.S. and European heavy trucks, there are differences in design properties that affect braking and turning performance. A European tractor-semitrailer was studied for the purpose of comparing its properties to those of U.S. vehicles and assessing the comparative performance. Mass, suspension, and braking system properties of the European tractor and semitrailer were measured in the laboratory and on the proving ground. Turning and braking performance qualities were evaluated by computer simulation and by experimental tests. In turning performance the European combination had a 9 percent advantage in rollover threshold, compared to a generic U.S. vehicle with properties that were in the midrange of U.S. design practice. Higher suspension roll stiffness and higher chassis weight on the European tractor and semitrailer accounted for the higher threshold.
Technical Paper

A Comparison of Controller Designs for an Active, Electromagnetic, Offroad Vehicle Suspension System Traveling at High Speed

1998-02-23
980924
This paper discusses controller development for an active, off-road vehicle suspension system. A brief review of electronic filters and their characteristics is used to provide insight on the difficulties of designing a control algorithm for negotiating hilly and rough terrain at higher speeds. Two controller designs are presented. One was designed by pole placement and causes the suspension response to approximate a Type 1 Chebychev filter. The other was designed using constrained optimization. A comparison and discussion of simulation results leads to the conclusion that the suspension should be adaptively or predictively controlled for arbitrary terrain and velocity conditions.
Technical Paper

A Comparison of Crash Patterns in Heavy Trucks with and Without Collision Warning System Technology

2004-10-26
2004-01-2651
Collision warning systems (CWS) are a relatively new technology to reduce or mitigate motor vehicle rear-end and side impact collisions. This study compared available police-reported crash experiences of 6,143 CWS-equipped heavy trucks with the experiences of 383,058 heavy trucks without CWS. Data were from the Motor Carrier Management Information System (2000-2002). Results suggest that CWS-equipped trucks had a significantly lower proportion of crashes involving other moving vehicles and a significantly lower proportion of multiple vehicle crashes compared to trucks without CWS, (40% vs. 49%, p<0.0001; 62% vs. 67%, p<0.004 respectively). These changes are the first crash-data based evidence that supports the design effect of CWS. However, more studies are needed to determine the specific impacts of CWS on heavy truck crashes.
Technical Paper

A Comparison of Results Obtained With Different Analytical Techniques for Reconstruction of Highway Accidents

1975-02-01
750893
For several staged collisions, results obtained with closed form reconstruction calculations and with a computerized step-by-step procedure are compared with measured responses. A refined, closed-form reconstruction procedure is defined, derivations of the analytical relationships are outlined and detailed results of sample applications are presented. Closed form calculation procedures for estimating impact conditions became a topic of interest in relation to the development of an automatic starting routine for iterative applications of the Simulation Model of Automobile Collisions (SMAC) computer program. The accuracy of initial estimates of speeds determines the total number of iterative adjustments of SMAC that are required to achieve an acceptable overall match of the evidence. Since a high degree of success was achieved in the refinement of such calculation procedures, the end product, by itself, is considered to be a valuable aid to accident investigations.
Journal Article

A Comparison of the Mid-Size Male THOR and Hybrid III ATDs in Vehicle Frontal Crash Tests

2023-06-27
2022-22-0005
In order to evaluate the THOR-50M as a front impact Anthropomorphic Test Device (ATD) for vehicle safety design, the ATD was compared to the H3-50M in matching vehicle crash tests for 20 unique vehicle models from 2 vehicle manufacturers. For the belted driver condition, a total of fifty-four crash tests were investigated in the 56.3 km/h (35 mph) front rigid barrier impact condition. Four more tests were compared for the unbelted driver and right front passenger at 40.2 km/h (25 mph) in the flat frontal and 30-degree right oblique rigid barrier impact conditions. The two ATDs were also evaluated for their ability to predict injury risk by comparing their fleet average injury risk to Crash Investigation Sampling System (CISS) accident data for similar conditions. The differences in seating position and their effect on ATD responses were also investigated.
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