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The potential contributions of acoustical technology to manufacturing companies pervade nearly all of its functions from marketing and product planning to design engineering and quality control. Despite this, however, companies generally feel uneasy when they embark on programs to use acoustics in their operations because the technology seems complicated and somehow harder to “get a handle on” than it is in other cases. But the issues of product sound, and the benefits of acoustics on a diagnostic tool are too important to ignore, so in this paper we discuss these issues in a “20 questions” format to help planners, engineers and managers as they proceed to implement acoustical technology in their organizations.

Organized in cooperation with SAE International, AVL’s International Commercial Powertrain Conference- ICPC, happens every two years. It is the premier forum for truck, agricultural and construction equipment manufacturers to discuss powertrain technology challenges and solutions across their industries. This event offers a unique opportunity for engineers to address the synergy effects and distinctive characteristics of commercial vehicles, agricultural tractors and non-road vehicles, and industrial machinery. In 2017, the 9th ICPC focused on alternative powertrain technologies and innovations improving operating efficiency. These proceedings focus on: • Future challenges for engines and emissions • Smart Technologies Changing Farming • Cyber Physical Systems in Agriculture Business • OEM View of the Future of the Construction Machinery Industry • Powertrain Developments • CO2 Reduction • CVT Transmission Platform Technology • Autonomous and Connected Trucks

Recently designed and fabricated in Kennewick, Washington, a pair of 2000 ton capacity crawler/transporters has been used in moving refinery modules to permanent installations on Alaska's North Slope. Vehicle design features include four corner chain-driven, track driving sprockets (tumblers), resilient track roller suspensions, elevating load platform (hereinafter “bolsters”), dynamic braking, diesel/torque converter power, automatic lubrication and electro-pneumatic controls. Four independent power units provide 14 00 horse-power per crawler and over two million pounds of drawbar pull at converter stall. Weighing 300 tons, the pin-connected crawler dissembles for highway transport into loads of under 95,000 pounds.

By means of computer simulation, the potential of a Band Variable-Inertia Flywheel (BVIF) as an energy storage device for a diesel engine city bus is evaluated. Replacing both a fixed-inertia flywheel (FIF) and a continuously variable transmission (CVT), the BVIF is capable of accelerating a vehicle from rest to a nearly-constant speed, while recovering part of the kinetic energy normally dissipated through braking of the vehicle. The results are compared with that of conventionally-powered bus. A fuel saving of up to 30 percent is shown with the BVIF-integrated system. The regenerative braking system reduces brake wear by a factor of five in comparison with the conventional vehicle.

Current trends in application technology indicate an increasing realization on the part of manufacturers and users of agricultural chemicals of the important role that application techniques and/or equipment play in the overall success of pesticide application. The trends that are most significantly influencing the way chemicals are currently applied include: increased emphasis on improving the accuracy of application increased use of low volume application (3-8 GPA) renewed interest in use of granular application increased use of conservation tillage increased emphasis on reduction in environmental contamination, both within and outside the target area increased use of highly active cam-pounds

Close-range photogrammetry (CRP) is traditionally based on a network captured with the camera lens at a fixed focal length. A zoom lens is not desirable without solving the intrinsic camera parameters for varying focal length and lens distortion. When using a zoom lens camera, multiple focal lengths can be used if the camera is calibrated for each varying focal length, but most consumer grade lenses are not designed to accurately return to (or stay at) mid-range focal lengths. Similarly, using close-range photogrammetric software systems to accurately recover three-dimensional (XYZ) data from Point and Shoot (PAS) digital cameras has been problematic when the images were not intended for CRP. PAS cameras are automatically refocused and easily zoomed so the focal length and lens distortion are typically unknown for CRP mensuration purposes. In such circumstances, traditional CRP analysis can be both laborious and difficult without the correct camera parameters.

Frequency domain testing has had limited use in the past for durability evaluations of automotive components. Recent advances and new perspectives now make it a viable option. Using frequency domain testing for components, test times can be greatly reduced, resulting in considerable savings of time, money, and resources. Quality can be built into the component, thus making real-time subsystem and full vehicle testing and development more meaningful. Time domain testing historically started with block cycle histogram tests. Improved capabilities of computers, controllers, math procedures, and algorithms have led to real time simulation in the laboratory. Real time simulation is a time domain technique for duplicating real world environments using computer controlled multi-axial load inputs. It contains all phase information as in the recorded proving ground data. However, normal equipment limitations prevent the operation at higher frequencies.

Regulatory requirements in the European Union (EU) for off-road machines and road vehicles are different. Vehicles which transport passengers and goods, along with attached trailers, as well as road motorcycles must meet EEC type-approval requirements. All other types of self-propelled machines must meet the requirements of the Machinery Directive (Council Directive 98/37/EC), and the Electromagnetic Compatibility (EMC) Directive (Council Directive 89/336/EEC) and possibly other directives. This includes such categories as agriculture and forestry machines, construction machines, industrial trucks and similar products. The various directives outline the different processes for demonstrating compliance with the EU requirements. The intent of this paper is to summarize a few of the requirements that are of interest to off-highway equipment manufacturers and to identify some sources of information about the regulatory requirements.

On-board vehicle electronics have matured and become a practical replacement for the many menial tasks required of a tractor operator. Electronic control systems allow more application flexibility and enhance performance more than a human operator could ever be expected to accomplish. This paper covers the possibilities for a fully automated tractor that optimally controls engine speed, transmission gears, fuel consumption and attached implement. The paper is written around a Soviet built four wheel drive tractor. The system described has been built and tested with very positive results.

“Today, wearing parts are regularly subjected to abnormal loading conditions. They must be able to accept these conditions without failure. In continuous operations, unscheduled downtime greatly increases maintenance costs, not to mention the cost of lost production. White iron castings offer premium abrasion resistance for many of these applications, but are often not used due to the possibility of brittle failure and the difficulty of mechanical attachment. This paper discusses the properties and applications of a composite of martensitic white iron and mild steel. This laminate will accept medium to high impact without loss of service failure, and can be installed by mechanical means or with welded attachment.”

A Computer Aided System (CAS) is developed in order to evaluate off-road wheeled vehicle mobility. The system takes into consideration both vehicle technical parameters and the main specifications of the soil on which the vehicle is expected to operate. Thirty seven vehicle technical parameters organized in nine groups are considered. These groups are: weights, engine parameters, dimensions, performance, transmission, steering, brakes, tires, and self recovery means. The main soil specifications of the soil considered are the soil type (clay, silt, or sand) and the shear and bearing resistance represented by the cone index or the gradient cone index. The evaluation process depends on considering a datum value for each vehicle technical parameter. These datum values or norms are obtained from a statistical analysis study of the technical parameters for a sample of 155 off-road wheeled vehicles representing different schools from all over the world [1].

Wet multiple plate clutches consist of friction plates, on which a friction material is bonded, and mating plates that are plain metal plates. Since the frequency and the range of load in the field of forklift trucks vary widely and are more severe than those for passenger cars, the wet multiple plate clutches on forklift trucks are often damaged. Damaged clutches that were returned from the field typically had 3 types of symptoms: 1.Only the friction material was damaged, 2.Only the mating plates were deformed, 3.Both symptoms were observed. It was clear that the cause of these symptoms depended on the difference of the operating application and the strength criteria of each part. This showed that a design guide for wet multiple plate clutches considering the strength balance between the two parts according to the work application was required. The relevant flow chart of this design process was proposed.

A software tool has been developed to aid designers and process engineers in the development and improvement of heat treat processes. This tool, DANTE™, combines metallurgical phase transformation models with mass diffusion, thermal and mechanical models to simulate the heating, carburization, quenching and tempering of steel parts. The technology behind the DANTE software and some applications are presented in this paper.

Environmental concerns and government regulations are factors that have led to an increased focus on fuel economy in the automotive industry. This paper identifies a method used to improve the efficiency of a front-wheel-drive (FWD) automatic transmission. In order to create improvements in large complex systems, it is key to have a large scope, to include as much of the system as possible. The approach taken in this work was to use Design for Six Sigma (DFSS) methodology. This was done to optimize as many of the front-wheel-drive transmission components as possible to increase robustness and efficiency. A focus of robustness, or consistency in torque transformation, is as important as the value of efficiency itself, because of the huge range of usage conditions. Therefore, it was necessary to find a solution of the best transmission component settings that would not depend on specific usage conditions such as temperatures, system pressures, or gear ratio.

This paper discusses a design of experiments (DOE) analysis that was performed to understand relevant factors that influence the acoustic performance of a sound package part used in the commercial vehicle industry for the floor mat application. The acoustic performance of the sound package part which is a double wall system and constructed of a barrier and cellular decoupler material is expressed in terms of sound transmission loss (STL). An experiment was designed using the Taguchi DOE technique with three factors and three levels to acquire the STL data and is discussed in the paper. The results of the DOE analysis and the confidence in the model are discussed as well as the benefits of predicting expected STL performances are mentioned in the paper.

On January 10th, 1972, an S. A. E. Paper “Lighting System Performance and the Computer as a Maintenance Tool” (720087) was presented by Charles J. Owen. This was a paper presented on the causes, effects, corrections and a study in good and bad electrical wiring, presented pictorially as well as editorially. We recommend that paper to you for reading. On November 4th, 1974, S. A. E. Paper “A Case for Standardization” (741143) was presented by Charles J. Owen. The purpose of this paper was intent on “improving the breed”. The recommendations and specifications were very specific. In view of the two previous papers, this paper is presented specifically for the designer with back-up data involving recommendations that the industry have generally accepted as applied to the electrical wiring systems The practical data included, is a first in relating indexes of performance and indexes to cost comparisons. The usefulness of this paper in aiding a Designer is the target of the authors.

Diesel powered vehicles are characterized by two distinctives, of particulate, sensed by sight, and odor, sensed by smell. Dramatically reducing these distinctives would result in a “clean diesel”. A joint program of Yellow Freight System, Inc. (YFS) and the author's employer (DCI) has addressed one distinctive (particulate) and has resulted in an exhaust filtering system for the diesel forklift trucks YFS use to move freight at their terminals. This paper covers design, installation, and testing of the system to filter the particulate emissions emanating from these forklifts. The filters, designed to operate for one programmed maintenance (PM) cycle, are then cleaned in off-board equipment and returned to service for another cycle. All filter materials utilized are compatible with the 200°C normal maximum operating temperature, although short excursions to 260°C have not been detrimental.

In this course, participants will be exposed to various methods that can be used to accomplish an efficient, robust & quiet running drivetrain. This course focuses on the terms, functions, nomenclature, operating characteristics and effect on vehicle performance for each of the drivetrain components. Participants will receive an introduction to the various components of the drivetrain, including the clutch or torque converter, manual or automatic transmission, driveshaft, axle, wheel ends, and brakes.

A modular, fully automatic transfer case was designed and developed using electronically controlled inboard electric motors for shifting the high - low range and automatically shifting into four wheel drive for control of torque to the front axle. Compact modular construction was used to minimize weight, to provide for either reduction or overdrive, and for easy adaptation to different transmissions.

When two pieces of heavy equipment interact, jolting and jarring can occur. During haulage truck loading for example, there is a chance that the operator of one or both pieces of the equipment will experience jolting and jarring. Additionally, a jolt can occur when an off highway equipment operator drives over a road defect or inadvertently strikes a berm. Aside from the operators, there is seldom anyone else that witnesses the interaction and can accurately describe the extent of the jolting. This makes it difficult for health and safety managers to address jolting and jarring. The devices and software described in this paper constitute a method for installing “black boxes” called Shox Boxes onboard equipment that already have a GPS system onboard. The resulting configuration provides an objective assessment of jolting and a chance to determine the root causes of it.