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Journal Article

Improvement in Drum-Brake Squeal Noise Prediction by Including the Effect of Brake-Liner Wear

2021-09-22
2021-26-0287
Drum brake squeal noise has been under investigation by automotive companies for decades due to consistent customer complaints and high warranty costs. Unstable natural frequencies of a brake system are closely linked with brake squeal noise. Complex eigenvalues are widely used to predict unstable frequencies of brake systems. Unstable frequencies are very sensitive to various system parameters such as vehicle speed, coefficient of friction, contact pressure distribution at the liner-drum interface, brake pressure, etc. In this paper, the author has focused on the brake pad wear effects on pressure distribution and eventually on the squeal noise propensity of a commercial vehicle drum-brake system. Wear at brake pads interface is simulated using simplified wear rate formula followed by complex eigenvalue analysis. Predicted unstable frequencies considering the effect of pad wear are found closer to the frequencies of measured noise in physical testing.
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