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The outflow of the products of combustion from a two-stroke cycle diesel engine cylinder is examined and the numerical analysis used hitherto supplanted by a direct integration method. It is found that the equations of outflow result in a nonlinear differential equation capable of direct solution, thereby giving rapid computation of the exhaust lead, one of the most important single criteria of the overall engine design.

The performance characteristics of a naturally aspirated two-cycle engine can be predicted with an unsteady gas dynamics analysis of flow through the crankcase and cylinder; such an analysis provides values of volumetric efficiency and trapping pressure at any given engine speed. The predictions of the volumetric efficiency and trapping pressure are compared with experimental values from a high-specific-output engine and further amplified with theoretical/experimental comparisons of pressure-time histories taken in the exhaust, transfer, and inlet systems at several engine speeds. The theoretical derivation of unsteady gas dynamic cylinder to pipe boundary conditions is presented so that they become both economical of computer time and mathematically stable.

This paper describes a unique design of deflector piston for a cross-scavenged two-stroke cycle engine which incorporates the advantages of good scavenging, rapid combustion and reduced thermal loading on the piston. Test results are presented to confirm this statement from two small capacity outboard marine engines and comparisons are made between the experimental test results from the modified and standard power units; of significance is the reduced fuel consumption rate of the modified engines in both cases. A high bmep 400 cm3 single cylinder engine is designed, constructed and tested so as to determine the extent of deflector burning under conditions of high thermal loading. On all three engines the ignition timing for best power is shown to be in the 21-24° btdc region, by comparison with 32-38° btdc conventionally. The spark plug seat temperatures are reduced to 150 C maximum at peak power by comparison with 250-280 °C normally.

In a previous paper (6)* SAE 850178, the authors pointed out that the single-cycle gas simulation rig which they had developed would prove to be an invaluable experimental tool for the development of two-stroke cycle engine cylinders to attain better scavenging and trapping efficiency of the fresh charge. This paper reports on the use of that now proven experimental technique to examine one of the longest running, and hitherto unresolved, discussions in the field of small two-stroke cycle engines: is loop-scavenging really superior to cross-scavenging? All of the cross-scavenging tests in the paper are compared to tests conducted on loop-scavenged cylinders of the same basic geometry and which were reported previously to SAE. The main conclusion from the experimental investigation is that cross-scavenging is superior to loop-scavenging at low or modest scavenge ratios but is inferior at high scavenge ratios.

A 500 cc single cylinder two-stroke engine employing cross scavenging and direct air-assisted gasoline injection is described. Preliminary engine test results are presented for 3000 rpm full load and 1600 rpm part load operating conditions. The effects of fuel injection timing on full and part load brake specific fuel consumption and exhaust emissions are examined.

This paper reports on the experimental evaluation of certain aspects concerning the mathematical modelling of pressure wave propagation in engine ducting. A particular aspect is the coefficient of discharge of the various ports, valves or apertures of the ducting connected to the cylinder of an engine or to the atmosphere. The traditional method for the deduction of the coefficients of discharge employs steady flow experimentation. While the traditional experimental method may well be totally adequate, it is postulated in this paper that the traditional theoretical approach to the deduction of the discharge coefficient from the measured data leads to serious inaccuracies if incorporated within an engine simulation by computer. An accurate theoretical method for the calculation of the discharge coefficient from measured data is proposed.

A three dimensional computational fluid dynamics program is used to simulate theoretically the scavenging process in the loop-scavenged two-stroke cycle engine. The theoretical calculation uses the k - ε turbulence model and all calculations are confined to the in-cylinder region. The calculation geometry is oriented towards five actual engine cylinders which have been tested under firing conditions for the normal performance characteristics of power, torque, and specific fuel consumption. The same five engine cylinders have also been experimentally tested on a single-cycle gas testing rig for their scavenging efficiency - scavenge ratio characteristics. The ranking of the cylinders in order of merit in terms of scavenging efficiency by both the rig and the theoretical calculations is shown to be in good agreement with the evidence provided by the actual firing engine test results.

Recent environmental legislation to reduce emissions and improve efficiency means that there is a real need for improved thermodynamic performance models for the simulation of direct-injection, turbocharged diesel engines, which are becoming increasingly popular in the automotive sector. An accurate engine performance simulation software package (VIRTUAL 4-STROKE) is employed to model a benchmark automotive 1.9-litre Turbocharged Direct Injection (TDI) diesel engine. The accuracy of this model is scrutinised against actual test results from the engine. This validation includes comparisons of engine performance characteristics and also instantaneous gas dynamic and thermodynamic behaviour in the engine cylinders, turbocharger and ducting. It is seen that there is excellent agreement in all of these areas.

This paper presents confirmation of the accuracy of prediction of an engine simulation model. The experimental data used to compare with the output of the simulation model are from a single cylinder four-stroke cycle engine and from a single-cylinder two-stroke cycle engine; both engines are naturally aspirated and use spark- ignition. In addition, for the two-stroke cycle engine, the experimental data includes two cylinders with different scavenging characteristics which induce variations of performance characteristics of up to 20%. The fundamentals of the theoretical approach have been presented before to SAE (1)* and this paper extends that theory by providing a detailed discussion on the inclusion of measured scavenging characteristics to enable the simulation model to predict the mechanism of the in-cylinder gas exchange process.

This paper describes the initial investigation and design of a lightweight racing motorcycle with a single-cylinder 2-stroke engine, capable of producing 60 bhp. The data discussed here pertain to the gas dynamic and mechanical parts and functions of the cycle. Designs of the various components are described and reports of tests on road and test beds verify the viability of this concept of a high specific output and large displacement cylinder for a lightweight, air-cooled motorcycle engine.

This paper reports on the use of mathematical modelling by the GPB method of pressure wave propagation through finite systems, for the design of prototype exhaust systems and silencers for a Harley-Davidson motorcycle. The motorcycle engine is the classic 1340 cm3 45° V-twin power unit. The design objectives were to gain mid-range power and torque without loss of performance at either end of the speed range and to design silencers which would enhance the performance and the noise image of the machine. The Queen's University of Belfast (QUB) (3)* employed their unsteady gas flow modelling techniques to the design of the system and its silencers to complement a new camshaft design from Crane Cams. The results of the use of these computer based design techniques are reported as performance characteristics of power and torque for the new design by comparison with the stock system.

This paper reports on the first phase of an experimental evaluation of five different methods for the mathematical modelling of unsteady gas flow in engine ducting. The five methods under investigation are the homentropic method of characteristics, the non-homentropic method of characteristics, the two-step Lax-Wendroff method with flux corrected transport, the Harten-Lax-Leer upstream difference method and the Blair method of pressure wave propagation through finite spaces. A single cycle pressure wave generator consisting of a cylinder, connected via a sliding valve to a long duct, has been designed and built. The pressure waves it creates closely mimic those to be found in i.e. engines. The cylinder and the ducts of the device can be filled with any gas and at elevated temperatures. A perfect seal exists between the cylinder and the valve thus enabling mass- flow correlation. The initial cylinder pressure may be set to simulate an induction or an exhaust process.

This paper reports on the first phase of an experimental evaluation of four different methods for the mathematical modelling of unsteady gas flow in a pipe system containing an area discontinuity. The four methods under investigation are the non-homentropic method of characteristics, the two-step Lax-Wendroff method with flux corrected transport, the Harten-Lax-Leer upstream difference method and the GPB finite system method. The experimentation is conducted using the QUB SP (single-pulse) pressure wave generator consisting of a cylinder, connected via a sliding valve to a long duct. The pressure waves it creates closely mimic those to be found in i.c. engines. The initial cylinder pressure may be set to simulate either an induction or an exhaust process. Various ducts are attached to the pressure wave generator to simulate both sudden and gradual area changes. Each duct is sufficiently long as to permit pressure wave observation without superposition effects.

This paper reports on the experimental evaluation of certain aspects of the mathematical modelling by the GPB method of pressure wave propagation through finite systems, of unsteady gas flow in engine ducting. The aspects under examination are the propagation of pressure waves through a pipe which contains gases of dissimilar properties. In this case the gases are carbon dioxide and air. The experimentation is conducted using the QUB SP (single pulse) pressure wave generator consisting of a cylinder, connected via a sliding valve to a long duct. The pressure waves it creates closely mimic those to be found in i.e. engines. The initial cylinder pressure may be set to simulate either an induction or an exhaust process, but the experiments reported here are of compression waves only. The duct attached to the pressure wave generator is a straight pipe. The cylinder and part of the pipe are filled with carbon dioxide and air.

A study of fuel injection during the open cycle of a small spark ignition two-stroke cycle engine has been carried out. A manually controlled electronic fuel injection system has been used as this appears to have many advantages over mechanically controlled equipment. Various injection locations were considered and injection timing and air/fuel ratio varied at each position to determine optimum power and bsfc requirements. The results presented are compared with baseline carburation and with fuel injection into the intake to assess the potential improvements gained from each injector location.

In 1968 Professor Alfred Jante published an SAE paper detailing a method of assessing the scavenging behaviour of a two-cycle engine. It was a simple technique involving motoring the engine and measuring the (cylinder head removed) velocity contours at the cylinder head level using pitot tubes. It attracted wide attention in industry, but with varying degrees of acceptance and results. This paper attempts to establish in a logical manner and with a considerable’ volume of experimental data that the method proposed by Jante has real relevance, but to obtain acceptable accuracy in terms of predicting good and bad scavenging for particular engine cylinders the results have to be analysed rather more carefully and completely than the approach adopted by Jante.

A three cylinder two-stroke cycle diesel engine is proposed for automotive use. The engine is of the simple loop or cross-scavenging type with a crosshead seal and under piston scavenging pump. This paper records the initial investigations of this concept using a purpose built single cylinder engine. Results from different combustion systems are presented together with tests with the same engine when using an external air supply. Measurements from a parallel investigation using a laser doppler anemometer to measure air swirl motion within one of the chambers are also presented.

The paper discusses the application of maps of measured discharge coefficients for poppet valves, cylinder ports, and in-pipe throttles within a theoretical simulation of the unsteady gas flow through an internal combustion engine. The maps provided cover both inflow and outflow at the discontinuity being discussed and are displayed as contour maps of the discharge coefficient as some function of the geometrical flow area of that discontinuity and of the pressure ratio across it up to a maximum value of 2.0. An engine simulation package is used for both a four-stroke and a two-stroke engine to determine the typical pressure ratio and area ratio characteristics which pertain at all such discontinuities at representative engine speed and load conditions.

The application of in-cylinder multi-dimensional modelling to the scavenging process within the cylinder of a two-stroke cycle engine requires a prior knowledge of the flow entering that cylinder. Without this information, assumptions must be made which limit the accuracy of the theoretical simulation. This paper describes laser doppler anemometry measurements of transfer port efflux flow for a two-port loop scavenged test cylinder motored at 200 rev/min. The cylinder was externally blown to ensure scavenge flow into the cylinder over the entire transfer port open period. The test results indicate that the flow does not enter the cylinder in the port design direction, but varies as a function of port height during both port opening and closing. Comparison of motoring results with those obtained under steady flow testing of the same cylinder, shows adequate correlation, thereby justifying the use of steady flow information for dynamic simulation.

In two previous papers to this Society (1, 2)* an ‘alternative’ method was presented for the prediction of the unsteady gas flow behaviour through a reciprocating internal combustion engine. The computational procedures led further to the prediction of the overall performance characteristics of the power unit, be it operating on a two- or a four-stroke cycle. Correlation with measurements was given to illustrate its effectiveness and accuracy. In the ducts of such engines there are inevitably sectional changes of area which are either gradual or sudden. A tapered pipe is typical of a gradual area change whereas a throttle or a turbocharger nozzle represents a sudden area change. In those previous papers it was indicated that a fuller explanation, of the theoretical procedures required to predict accurately the unsteady gas flow in such duct sections would be given in a later paper to this Society; this is that necessary publication.