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Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.

An appropriate energy management strategy can further reduce the fuel consumption of P2 hybrid electric vehicles (HEV) with simple hybrid configuration and low cost. The rule-based real-time energy management strategy dominates the energy management strategies utilized in commercial HEVs, due to its robustness and low computational loads. However, its performance is sensitive to the setting of parameters and control actions. To further improve the fuel economy of a P2 HEV, the energy management strategy of the HEV has been re-designed based on the globally optimal control theory. An optimization strategy model based on the longitudinal dynamics of the vehicle and Bellman’s dynamic programming algorithm was established in this research and an optimal power split in the dual power sources including an internal combustion engine (ICE) and an electric machine at a given driving cycle was used as a benchmark for the development of the rule-based energy management strategy.

The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.

This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.

Tumble and swirl motions in the cylinder of a four-valve SI engine with production type cylinder head were investigated using a cross-correlation digital Particle Image Velocimetry (PIV). Tumble motion was measured on the vertical symmetric plane of the combustion chamber. Swirl motion was measured on a plane parallel to the piston crown with one of intake ports blocked. Large-scale flow behaviours and their cyclic variations were analysed from the measured two-dimensional velocity data. Results show that swirl motion is generated at the end of the intake stroke and persists to the end of the compression stroke. Tumble vortex is produced in the early stage of the compression stroke and distorted in the late stage of the stroke. The cyclic variation of swirl motion is noticeable. The cyclic variation in tumble dominated flow field is much greater.

A 2-stroke boosted uniflow scavenged direct injection gasoline (BUSDIG) engine was researched and developed at Brunel University London to achieve higher power-to-mass ratio and thermal efficiency. In the BUSDIG engine concept, the intake scavenge ports are integrated to the cylinder liner and controlled by the movement of piston top while exhaust valves are placed in the cylinder head. Systematic studies on scavenging ports, intake plenum, piston design, valve opening profiles and fuel injection strategies have been performed to investigate and optimise the scavenging performance and in-cylinder fuel/air mixing process for optimised combustion process. In order to achieve superior power performance with higher thermal efficiency, the evaluation and optimisation of the boost system for a 1.0 L 2-cylinder 2-stroke BUSDIG engine were performed in this study using one dimensional (1D) engine simulations.

In this study, the effect of the intake plenum design on the scavenging process in a newly proposed 2-stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) engine was studied in detail by three dimensional (3D) computational fluid dynamics (CFD) simulations. In the BUSDIG engine, the intake scavenge ports are integrated into the cylinder liner and their opening and closure are controlled by the movement of piston top while exhaust valves are placed in the cylinder head. In order to accommodate the optimized scavenge ports in the real engine application, the intake plenum with an inlet pipe and a scavenge chamber was designed and connected to the 12 evenly distributed scavenge ports in a single cylinder BUSDIG engine.

Due to its potential for simultaneous improvement in fuel consumption and exhaust emissions, controlled autoignition (CAI) combustion has been subject to continuous research in the last several years. At the same time, there has been a lot of interest in the use of alternative fuels in order to reduce reliance on conventional fossil fuels. Therefore, this experimental study has been carried out to investigate the effect of alcohol fuels on the CAI combustion process and on the resulting engine performance. The experimental work was conducted on an optical single cylinder engine with an air-assisted injector. To achieve controlled autoignition, residual gas was trapped in the cylinder by using negative valve overlap and an intake air heater was used to ensure stable CAI combustion in the optical engine. Methanol, ethanol and blended fuels were tested and compared with the results of gasoline.

The piston bowl design is one of the most important factors that affect the air/fuel mixing and the subsequent combustion and pollutant formation processes in a direct injection diesel engine. The bowl geometry and dimensions, such as pip region, bowl lip area, and torus radius are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of torus radius, three piston bowls with different torus radius and lip shapes designs but with the same lip area and pip inclination were investigated using Computational Fluid Dynamics (CFD) engine modelling. KIVA3V with improved sub-models was used to model the in-cylinder flows and combustion process, and it was validated on a High-Speed Direct Injection (HSDI) engine with a 2nd generation common rail fuel injection system.

In the last few years, residual gas trapping has been widely used to achieve CAI combustion operation in the four-stroke gasoline engine by means of the negative valve overlap period. In this paper, a flexible mechanical variable valve actuation system based on the production technologies is described. The 4VVAS system is capable of independent control of intake valve lift and its timing, exhaust valve lift and its timing and it has been incorporated in a specially designed cylinder head for a single cylinder research engine. In addition, an engine simulation program has been developed to investigate the potential of the 4VVAS system for CAI engine operation and the switch between CAI and SI operations on the same engine. The engine simulation program is written with Matlab Simulink and incorporates an engine block, a newly developed CAI ignition and heat release model, a valve profile generator, and an engine control module for spark ignition and fuelling control.

The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.

In decade years, Spark Ignition-Controlled Auto Ignition (SI-CAI) hybrid combustion, also called Spark Assisted Compression Ignition (SACI) has shown its high-efficiency and low emissions advantages. However, high dilution causes the problem of unstable initial ignition and flame propagation, which leads to high cyclic variation of heat release and IMEP. The instability of SI-CAI hybrid combustion limits its dilution degree and its ability to improve the thermal efficiency. In order to solve instability problems and expand the dilution boundary of hybrid combustion, micro flame ignition (MFI) strategy is applied in gasoline hybrid combustion engines. Small amount of Dimethyl Ether (DME) chosen as the ignition fuel is injected into cylinder to form micro flame kernel, which can stabilize the ignition combustion process.

The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.

Modern heavy duty diesel engines can well extend the goal of 50% brake thermal efficiency by utilizing waste heat recovery (WHR) technologies. The effect of an ORC WHR system on engine brake specific fuel consumption (bsfc) is a compromise between the fuel penalty due to the higher exhaust backpressure and the additional power from the WHR system that is not attributed to fuel consumption. This work focuses on the fuel efficiency benefits of installing an ORC WHR system on a heavy duty diesel engine. A six cylinder, 7.25ℓ heavy duty diesel engine is employed to experimentally explore the effect of backpressure on fuel consumption. A zero-dimensional, detailed physical ORC model is utilized to predict ORC performance under design and off-design conditions.

With the introduction of CO2 emissions legislation in Europe and many countries, there has been extensive research on developing high efficiency gasoline engines by means of the downsizing technology. Under this approach the engine operation is shifted towards higher load regions where pumping and friction losses have a reduced effect, so improved efficiency is achieved with smaller displacement engines. However, to ensure the same full load performance of larger engines the charge density needs to be increased, which raises concerns about abnormal combustion and excessive in-cylinder pressure. In order to overcome these drawbacks a four-valve direct injection gasoline engine was modified to operate in the two-stroke cycle. Hence, the same torque achieved in an equivalent four-stroke engine could be obtained with one half of the mean effective pressure.

The 2-stroke engine has great potential for aggressive engine downsizing due to its double firing frequency which allows lower indicated mean effective pressure (IMEP) and peak in-cylinder pressure with the same output toque compared to the 4-stroke engine. With the aid of new engine technologies, e.g. direct injection, boost and variable valve trains, the drawbacks of traditional 2-stroke engine, e.g. low durability and high emissions, can be resolved in a Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) engine. Compared to the loop-flow or cross-flow engines, the BUSDIG engine, where intake ports are integrated to the cylinder liner and controlled by the movement of piston top while exhaust valves are placed in the cylinder head, can achieve excellent scavenging performance and be operated with high boost.

In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.

A numerical study has been performed to investigate the soot emission from a high-speed single-cylinder direct injection diesel engine. It was shown that the current KIVA CFD code with the standard evaporation model could predict the experimental trend, where at a low speed running condition a higher smoke reading is reached when increasing the injector protrusion into the piston chamber and conversely a lower smoke reading was recorded for the same change in injector protrusion at a high running speed condition. Evidence of inappropriate air/fuel mixing was seen via rates of heat release analyses, especially in the high-speed conditions. Efforts to reduce this discrepancy by way of improvements to the KIVA breakup and evaporation models were made. Results of the modified models showed improvements in the vapor dispersion of the atomizing liquid jet, thus affecting the mixing rates and predicted smoke emissions.

Over the last decade, the high speed direct injection (HSDI) diesel engine has made dramatic progress in both its performance and market share in the light duty vehicle market. However, with ever more stringent emission legislation to be introduced over coming years, the simultaneous reduction of NOx and Particulate Matter (PM) from the HSDI diesel engine is being intensively researched. As part of a European Union (EU) NICE integrated project, research has been carried out to investigate the fuel injection and combustion from a narrow cone fuel injector in a high speed direct injection single cylinder engine with optical access utilising a multiple injection strategy and various alternate fuels. The fuel injection process was visualised using a high speed imaging system comprising a copper vapour laser and a high speed video camera. The auto-ignition and combustion process was analysed through the chemiluminescence images of CHO and OH using an intensified CCD camera.

An experimental study has been carried out on the multiple fuel injection process and its effect on the mixing and combustion in a single cylinder diesel engine with optical access. The engine is equipped with a production type cylinder head and a high pressure common rail fuel system which comprises a directly driven high pressure fuel pump and a control system capable of 8 injections per stroke. The single cylinder optical engine could be operated lubrication-free for up to 5 minutes due to the application of special coating on the piston liner and careful design of the piston and extended cylinder block. The in-cylinder spray and combustion were visualized at 10,000 fps by a high-speed colour video camera and a copper vapour laser. The high-speed video recordings and in-cylinder pressure and heat release analysis for up to four fuel injections will be presented and discussed.