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Technical Paper

A Comparison of the Controlled Rollover Impact System (CRIS) with the J2114 Rollover Dolly

2002-03-04
2002-01-0694
To date, the most commonly used rollover test device has been the rollover dolly described in the SAE J2114 recommended practice, which is commonly referred to as the “208 rollover dolly.” However, for a number of reasons, the rollover dolly has never been accepted as a standard for rollover testing. One of the primary limitations of the rollover dolly has been the controllability of the first roof-to-ground impact. A new rollover test device, known as the Controlled Rollover Impact System (CRIS), was presented at the SAE Congress in March 2001. This device allows the roll, pitch, and yaw angles, roll rate, translational velocity, and drop height of the vehicle to be specified for the first roof-to-ground impact. One objective of the current study was to compare the vehicle dynamics produced by each test device using an Econoline-350 van as the test vehicle.
Technical Paper

A Computational Analysis of the Airborne Phase of Vehicle Rollover: Occupant Head Excursion and Head-Neck Posture

2005-04-11
2005-01-0943
While previous studies have recognized and demonstrated the upward and outward occupant motion that occurs during the airborne phase of rollover and estimated the resulting head excursion using static and dynamic approaches, the effect of roll rate on restrained occupant head excursion has not been comprehensively evaluated. Moffatt and colleagues recently examined head excursions for near- and far-side occupants resulting from steady-state roll velocities using a laboratory fixture and both Hybrid III anthropomorphic test dummies (ATD) and human volunteers. To expand upon that study, a MADYMO computational model of a rolling airborne vehicle was developed to more thoroughly evaluate the effects of roll rate on occupant kinematics and head excursion. The interior structure of the vehicle used by Moffatt et al. was modeled, and the ATD kinematics observed in that experimental study were used to validate the computational models of the current study.
Technical Paper

An Evaluation of Laminated Side Window Glass Performance During Rollover

2007-04-16
2007-01-0367
In this study, the occupant containment characteristics of automotive laminated safety glass in side window applications was evaluated through two full-scale, full-vehicle dolly rollover crash tests. The dolly rollover crash tests were performed on sport utility vehicles equipped with heat-strengthened laminated safety glass in the side windows in order to: (1) evaluate the capacity of laminated side window safety glass to contain unrestrained occupants during rollover, (2) analyze the kinematics associated with unrestrained occupants during glazing interaction and ejection, and (3) to identify laminated side window safety glass failure modes. Dolly rollovers were performed on a 1998 Ford Expedition and a 2004 Volvo XC90 at a nominal speed of 43 mph, with unbelted Hybrid II Anthropomorphic Test Devices (ATDs) positioned in the outboard seating positions.
Technical Paper

Analysis of Rear Seat Sled Tests with the 5th Female Hybrid III: Incorrect Conclusions in Bidez et al. SAE 2005-01-1708

2019-04-02
2019-01-0618
Objective: Sled test video and data were independently analyzed to assess the validity of statements and conclusions reported in Bidez et al. SAE paper 2005-01-1708 [7]. Method: An independent review and analysis of the test data and video was conducted for 9 sled tests at 35 km/h (21.5 mph). The 5th female Hybrid III was lap-shoulder belted in the 2nd or 3rd row seat of a SUV buck. For one series, the angle was varied from 0, 15, 30, 45 and 60 deg PDOF. The second series involved shoulder belt pretensioning and other belt modifications. Results: Bidez et al. [7] claimed “The lap belts moved up and over the pelvis of the small female dummy for all impact angles tested.” We found that there was no submarining in any of the tests with the production lap-shoulder belts. Bidez et al. [7] claimed “H3-5F dummies began to roll out of their shoulder belt at… 30 degrees. Complete loss of torso support was seen at 45 degrees without significant kinetic energy dissipation.”
Technical Paper

Belted Occupant Kinematics and Head Excursion During the Airborne Phase of Vehicle Rollover: Evaluation of the Effects of Rollover-Deployed Curtain Airbags

2014-04-01
2014-01-0527
It is well known from field accident studies and crash testing that seatbelts provide considerable benefit to occupants in rollover crashes; however, a small fraction of belted occupants still sustain serious and severe neck injuries. The mechanism of these neck injuries is generated by torso augmentation (diving), where the head becomes constrained while the torso continues to move toward the constrained head causing injurious compressive neck loading. This type of neck loading can occur in belted occupants when the head is in contact with, or in close proximity to, the roof interior when the inverted vehicle impacts the ground. Consequently, understanding the nature and extent of head excursion has long been an objective of researchers studying the behavior of occupants in rollovers.
Technical Paper

Bollard Energy Dissipation in Moving Barrier and Passenger Vehicle Impacts

2015-04-14
2015-01-1424
Bollard systems are often used to separate errant vehicular travel from pedestrian and bicycle traffic. Various bollard systems are available for this function, including different installations, functional design, and protection levels. The security-type bollards are used primarily at high-security locations (e.g., military bases and other government installations) around the world. While a protocol exists for testing and rating security bollards, no such protocol or recommended practice or standard currently exists for non-security-type bollards. Non-security, concrete-filled bollards are commonly used by cities/states, local government organizations, and the private sector as “perceived impediments to access” to protect against slow-moving vehicles. There is a general lack of publically available test data to evaluate these non-security bollards and conventional installation procedures.
Technical Paper

Characterization of Thoracic Spinal Development by Age and Sex with a Focus on Occupant Safety

2020-04-14
2020-01-0520
Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.
Technical Paper

Dual-Recliner ABTS Seats in Severe Rear Sled Testswith the 5th, 50th and 95th Hybrid III

2021-04-06
2021-01-0917
Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.
Technical Paper

Evaluation of Drivers of Very Large Pickup Trucks: Size, Seated Height and Biomechanical Responses in Drop Tests

2023-04-11
2023-01-0649
This study focused on occupant responses in very large pickup trucks in rollovers and was conducted in three phases. Phase 1 - Field data analysis: In a prior study [9], 1998 to 2020 FARS data were analyzed; Pickup truck drivers with fatality were 7.4 kg heavier and 4.6 cm taller than passenger car drivers. Most pickup truck drivers were males. Phase 1 extended the study by focusing on the drivers of very large pickup trucks. The size of 1999-2016 Ford F-250 and F-350 drivers involved in fatal crashes was analyzed by age and sex. More than 90% of drivers were males. The average male driver was 179.5 ± 7.5 cm tall and weighed 89.6 ± 18.4 kg. Phase 2 – Surrogate study: Twenty-nine male surrogates were selected to represent the average size of male drivers of F-250 and F-350s involved in fatal crashes. On average, the volunteers weighed 88.6 ± 5.2 kg and were 180.0 ± 3.2 cm tall with a 95.2 ± 2.2 cm seated height.
Technical Paper

Influence of DISH, Ankylosis, Spondylosis and Osteophytes on Serious-to-Fatal Spinal Fractures and Cord Injury in Rear Impacts

2019-04-02
2019-01-1028
Seats have become stronger over the past two decades and remain more upright in rear impacts. While head restraints are higher and more forward providing support for the head and neck, serious-to-fatal injuries to the thoracic and cervical spine have been seen in occupants with spinal disorders, such as DISH (diffuse idiopathic skeletal hyperostosis), ankylosis, spondylosis and/or osteophytes that ossify the joints in the spine. This case study addresses the influence of spinal disorders on fracture-dislocation and spinal cord injury in rear impacts with relatively upright seats. Nineteen field accidents were investigated where serious-to-fatal injuries of the thoracic and cervical spine occurred with the seat remaining upright or slightly reclined. The occupants were lap-shoulder belted, some with belt pretensioning and cinching latch plate.
Journal Article

Occupant Kinematics and Injury Response in Steer Maneuver-Induced Furrow Tripped Rollover Testing

2015-04-14
2015-01-1478
Occupant kinematics during rollover motor vehicle collisions have been investigated over the past thirty years utilizing Anthropomorphic Test Devices (ATDs) in various test methodologies such as dolly rollover tests, CRIS testing, spin-fixture testing, and ramp-induced rollovers. Recent testing has utilized steer maneuver-induced furrow tripped rollovers to gain further understanding of vehicle kinematics, including the vehicle's pre-trip motion. The current study consisted of two rollover tests utilizing instrumented test vehicles and instrumented ATDs to investigate occupant kinematics and injury response throughout the entire rollover sequences, from pre-trip vehicle motion to the position of rest. The two steer maneuver-induced furrow tripped rollover tests utilized a mid-sized 4-door sedan and a full-sized crew-cab pickup truck. The pickup truck was equipped with seatbelt pretensioners and rollover-activated side curtain airbags (RSCAs).
Book

Occupant and Vehicle Responses in Rollovers

2004-03-08
During the past decade, there has been a steady increase in studies addressing rollover crashes and injuries. Though rollovers are not the most frequent crash type, they are significant with respect to serious injury and interest in rollovers has grown with the introduction of SUVs, vans, and light trucks. A review of Occupant and Vehicle Responses in Rollovers examines relevant conditions for field roll overs, vehicle responses, and occupant kinetics in the vehicle. This book edited by Dr. David C. Viano and Dr. Chantal S. Parenteau includes 62 technical documents covering 15 years of rollover crash safety, including field crash statistics, pre- and rollover dynamics, test procedures and dummy responses.
Technical Paper

Physical Evidence Associated with Seatbelt Entanglement During a Collision

2007-04-16
2007-01-1501
Occupant ejection may occur during planar and rollover collisions. These ejections can be associated with serious/fatal injuries. Occasionally, occupants will allege that they were wearing a seatbelt immediately before the ejection occurred. Some accident investigators have opined that a seatbelt became disengaged due to collision forces and/or occupant interactions, leaving the occupant essentially unrestrained and exposed to ejection from the vehicle. We present three case studies of collisions with documented seatbelt disengagement at or during the collision, as well as three controlled tests. The release of the seatbelt was always associated with dire consequences for the occupant's outboard upper extremity. Evidence of seatbelt webbing interaction with the occupant was always evident, and the interaction of the belt with the vehicle interior trim was also apparent.
Technical Paper

Quantification of Sternum Morphomics and Injury Data

2019-04-02
2019-01-1217
Crash safety researchers have an increased concern regarding the decreased thoracic deflection and the contributing injury causation factors among the elderly population. Sternum fractures are categorized as moderate severity injuries, but can have long term effects depending on the fragility and frailty of the occupant. Current research has provided detail on rib morphology, but very little information on sternum morphology, sternum fracture locations, and mechanisms of injury. The objective of this study is two-fold (1) quantify sternum morphology and (2) document sternum fracture locations using computed tomography (CT) scans and crash data. Thoracic CT scans from the University of Michigan Hospital database were used to measure thoracic depth, manubriosternal joint, sternum thickness and bone density. The sternum fracture locations and descriptions were extracted from 63 International Center for Automotive Medicine (ICAM) crash cases, of which 22 cases had corresponding CT scans.
Journal Article

Rear-End Impacts - Part 1: Field and Test Data Analysis of Crash Characteristics

2022-03-29
2022-01-0859
Prior to developing or modifying the protocol of a performance evaluation test, it is important to identify field relevant conditions. The objective of this study was to assess the distribution of selected crash variables from rear crash field collisions involving modern vehicles. The number of exposed and serious-to-fatally injured non-ejected occupants was determined in 2008+ model year (MY) vehicles using the NASS-CDS and CISS databases. Selected crash variables were assessed for rear crashes, including severity (delta V), impact location, struck vehicle type, and striking objects. In addition, 15 EDRs were collected from 2017 to 2019 CISS cases involving 2008+ MY light vehicles with a rear delta V ranging from 32 to 48 km/h. Ten rear crash tests were also investigated to identify pulse characteristics in rear crashes. The tests included five vehicle-to-vehicle crash tests and five FMVSS 301R barrier tests matching the struck vehicle.
Technical Paper

Steering Maneuver with Furrow-Tripped Rollovers of a Pickup and Passenger Car

2015-04-14
2015-01-1477
Extensive testing has been conducted to evaluate both the dynamic response of vehicle structures and occupant protection systems in rollover collisions though the use of Anthropomorphic Test Devices (ATDs). Rollover test methods that utilize a fixture to initiate the rollover event include the SAE2114 dolly, inverted drop tests, accelerating vehicle body buck on a decelerating sled, ramp-induced rollovers, and Controlled Rollover Impact System (CRIS) Tests. More recently, programmable steering controllers have been used with sedans, vans, pickup trucks, and SUVs to induce a rollover, primarily for studying the vehicle kinematics for accident reconstruction applications. The goal of this study was to create a prototypical rollover crash test for the study of vehicle dynamics and occupant injury risk where the rollover is initiated by a steering input over realistic terrain without the constraints of previously used test methods.
Technical Paper

The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes

2020-04-14
2020-01-1224
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses.
Technical Paper

The Role of Seat Belt Restraint System Components in Rear-End Collisions

2021-04-06
2021-01-0912
The role of seatback strength on occupant motion during rear-end collisions has been a focus of scientific investigation for decades. Despite being an integral component of the occupant restraint system, the role of seat belt restraints and the potential effect of various seat belt restraint system components, like pretensioners and latch plate design, on occupant motion and injury potential during rear-end collisions has received less attention. This study identifies and highlights what is currently understood about the role of seat belt restraints and components in rear-end collisions from the existing literature in detail for the first time. Previous studies that have investigated the role of pretensioning in occupant motion and loading did not provide detailed assessments of pretensioning effects on webbing loads and displacement, nor did they discuss the relationship between pretensioner deployment and latch plate design.
Journal Article

Timber Utility Pole Fracture Mechanics Due to Non-Deformable and Deformable Moving Barrier Impacts

2011-04-12
2011-01-0288
The energy dissipated by the fracture of wooden utility poles during vehicle impacts is not currently well documented, is dependent upon non-homogenous timber characteristics, and can therefore be difficult to quantify. While there is significant literature regarding the static and quasi-static properties of wood as a building material, there is a narrow body of literature regarding the viscoelastic properties of timber used for utility poles. Although some theoretical and small-scale testing research has been published, full-scale testing has not been conducted for the purpose of studying the vehicle-pole interaction during impacts. The parameters that define the severity of the impact include the acceleration profile, vehicle velocity change, and energy dissipation. Seven full-scale crash tests were conducted at Exponent's Arizona test facility utilizing both moving deformable and non-deformable barriers into new wooden utility poles.
Technical Paper

Timing of Head-to-Vehicle Perimeter Contacts in Rollovers

2007-04-16
2007-01-0370
During a rollover accident the position of an occupant within a vehicle at the time of vehicle-to-ground contact affects the occupant's injury potential and injury mechanisms. During rollovers, the accelerations developed during the airborne phases cause an occupant to move away from the vehicle's center of mass towards the perimeter of the vehicle. The occupant is already in contact with vehicle structures during upper vehicle structure-to-ground impacts. The location and extent of the occupant-to-vehicle contacts and the times and locations at which the contacts occur depend upon a variety of factors including occupant size, initial position in the vehicle, restraint status, vehicle geometry, and rollover accident parameters. Onboard and offboard video of existing dolly rollover studies, specifically the “Malibu” studies, were examined to quantify the motion of the occupants' heads and determine the timing and locations of head contacts to the vehicle perimeter.
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