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Technical Paper

A Method of Acceleration Order Extraction for Active Engine Mount

2017-03-28
2017-01-1059
The active engine mount (AEM) is developed in automotive industry to improve overall NVH performance. The AEM is designed to reduce major-order signals of engine vibration over a broad frequency range, therefore it is of vital importance to extract major-order signals from vibration before the actuator of the AEM works. This work focuses on a method of real-time extraction of the major-order acceleration signals at the passive side of the AEM. Firstly, the transient engine speed is tracked and calculated, from which the FFT method with a constant sampling rate is used to identify the time-related frequencies as the fundamental frequencies. Then the major-order signals in frequency domain are computed according to the certain multiple relation of the fundamental frequencies. After that, the major-order signals can be reconstructed in time domain, which are proved accurate through offline simulation, compared with the given signals.
Technical Paper

A New Design for Dedicated Hybrid Transmission (DHT) Product Platform Development Solution

2022-03-29
2022-01-0670
With increasing pressure for reduction in CO2 emissions and stricter fuel targets from road vehicles, OEMs around the globe have to electrify their vehicle range to meet increasingly challenging emission standards in recent years and new transmission technologies are gaining more attention in different main markets. The actual and future powertrain development has three major directions in order to reduce or avoid emissions in the transportation sector: Hybrid Vehicles: Hybrid Electric Vehicles (HEV), Plug-in HEV (PHEV) Electric Vehicles (EV); Range Extender Electric Vehicle (REEV); Fuel Cell Electric Vehicles (FCEV), Range Extender FCEV (REFCEV). This paper presents a new type Hybrid transmission which is called “DHT (Dedicated Hybrid Transmission)” technology for cost-effective HEVs and PHEVs; it permits the design of very compact automatic transmissions with an integrated high-voltage electric motor on the output side of the transmission.
Journal Article

Acoustic Characteristics Prediction and Optimization of Wheel Resonators with Arbitrary Section

2020-04-14
2020-01-0917
Tire cavity noise of pure electric vehicles is particularly prominent due to the absence of engine noise, which are usually eliminated by adding Helmholtz resonators with arbitrary transversal section to the wheel rims. This paper provides theoretical basis for accurately predicting and effectively improving acoustic performance of wheel resonators. A hybrid finite element method is developed to extract the transversal wavenumbers and eigenvectors, and the mode-matching scheme is employed to determine the transmission loss of the Helmholtz resonator. Based on the accuracy validation of this method, the matching design of the wheel resonators and the optimization method of tire cavity noise are studied. The identification method of the tire cavity resonance frequency is developed through the acoustic modal test. A scientific transmission loss target curve and fitness function are defined according to the noise characteristics.
Technical Paper

An FxLMS Controller for Active Control Engine Mount with Experimental Secondary Path Identification

2020-04-14
2020-01-0424
Active engine mounts (AEMs) notably contribute to ensuring superior performance of vehicle’s noise, vibration, and harshness. This paper incorporates a filtered-x-least-mean-squares (FxLMS) controller into the active control engine mount system to attenuate the transmitted force to the body. To avoid the error caused by substituting the load cell for acceleration transducer, the FIR model of the secondary path was obtained by experiment. Finally, a hardware-in-the-loop testing system is built to verify the performance of the active engine mount. It can be observed from the test results that the vibration is reduced notably after control, which demonstrates the effectiveness of the active engine mount and the controller in vibration attenuation.
Technical Paper

An Improved PID Controller Based on Particle Swarm Optimization for Active Control Engine Mount

2017-03-28
2017-01-1056
Manufacturers have been encouraged to accommodate advanced downsizing technologies such as the Variable Displacement Engine (VDE) to satisfy commercial demands of comfort and stringent fuel economy. Particularly, Active control engine mounts (ACMs) notably contribute to ensuring superior effectiveness in vibration attenuation. This paper incorporates a PID controller into the active control engine mount system to attenuate the transmitted force to the body. Furthermore, integrated time absolute error (ITAE) of the transmitted force is introduced to serve as the control goal for searching better PID parameters. Then the particle swarm optimization (PSO) algorithm is adopted for the first time to optimize the PID parameters in the ACM system. Simulation results are presented for searching optimal PID parameters. In the end, experimental validation is conducted to verify the optimized PID controller.
Technical Paper

An Optimized Design of Multi-Chamber Perforated Resonators to Attenuate Turbocharged Intake System Noise

2021-04-06
2021-01-0669
The turbocharger air intake noise during transient conditions like wide open throttle and tip-in/out affects the passenger ride comfort. This paper aims to study an optimized design of multi-chamber perforated resonators to attenuate this noise. The noise produced by a turbocharger in a test vehicle has been measured to find out the noise spectral characteristics which can be used to design the acoustic targets including the amplitude and frequency range of transmission loss (TL). The structural parameters of the resonators are optimized based on genetic algorithm (GA) and two-dimensional prediction theory of the resonator TL. The optimized resonators are installed on the test vehicle to verify the actual noise reduction effect. The results suggest that the broadband noise has been eliminated, and subjective feelings are greatly improved.
Technical Paper

Comparison between Different Modelling Methods of Secondary Path to Maximize Control Effect for Active Engine Mounts

2021-04-06
2021-01-0668
Active engine mount (AEM) is an effective approach which can optimize the noise, vibration and harshness (NVH) performance of vehicles. The filtered-x-least-mean-squares (FxLMS) algorithm is widely applicated for vibration attenuation in AEMs. However, the performance of FxLMS algorithm can be deteriorated without an accurate secondary path estimation. First, this paper models the secondary path using finite impulse response (FIR) model, infinite impulse response (IIR) model and back propagation (BP) neural network model and the model errors of which are compared to determine the most accurate and robust modeling method. After that, the influence of operation frequency on accuracy of the secondary path model is analyzed through simulation approach. Then, the impact of reference signal mismatch on the control effect is demonstrated to study the robustness of FxLMS algorithm.
Technical Paper

Damage Identification of Rear Axle Under Experimental Condition from Curvature Mode Change

2010-04-12
2010-01-0930
In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.
Technical Paper

Effect of a Perforated Resonator on the Flow Performances of the Turbocharged Intake System for a Diesel Engine

2018-04-03
2018-01-0678
The flow issues of the turbocharged intake system for a diesel engine are mainly introduced in this work and the effects of a multi-chamber perforated resonator which can efficiently attenuate broadband noise and has compact structure on the flow performances of the intake system is analyzed by contrast. Based on the acoustic grid resulting from pre-processing of 3D models for finite element analysis, a computational fluid dynamics flow simulation comparative analysis between the intake systems with and without a resonator including pressure and velocity distribution is conducted with the software Star-CCM+. The simulation results indicate that the air pressure drop of the intake system with a resonator is slightly higher than that of the intake system without a resonator but it is still relatively low compared with that of the entire intake system.
Technical Paper

Full Vehicle Dynamic Modeling for Engine Shake with Hydraulic Engine Mount

2017-06-05
2017-01-1908
The statement of the engine shake problem is presented through comparing the quarter vehicle models with the rigid-connected and flexible-connected powertrain which is supported on the body by a rubber mount. Then the model is extended by replacing the rubber mount as a hydraulic engine mount (HEM) with regard to the inertia and resistance of the fluid within the inertia track. Based on these, a full vehicle model with 14 degree of freedoms (DOFs) is proposed to calculate the engine shake, which consists of 6 of the powertrain, 1 of the fluid within the inertia track of the HEM, 3 of the car body and 4 of the unsprung mass. Simulation analysis based on the proposed model is implemented, through which the conclusion is drawn that the HEM has great influence on the body and seat track response subjected to front wheel inputs, compared with the rubber mount.
Technical Paper

Lane Changing Comfort Trajectory Planning of Intelligent Vehicle Based on Particle Swarm Optimization Improved Bezier Curve

2023-12-31
2023-01-7103
This paper focuses on lane-changing trajectory planning and trajectory tracking control in autonomous vehicle technology. Aiming at the lane-changing behavior of autonomous vehicles, this paper proposes a new lane-changing trajectory planning method based on particle swarm optimization (PSO) improved third-order Bezier curve path planning and polynomial curve speed planning. The position of Bezier curve control points is optimized by the particle swarm optimization algorithm, and the lane-changing trajectory is optimized to improve the comfort of lane changing process. Under the constraints of no-collision and vehicle dynamics, the proposed method can ensure that the optimal lane-changing trajectory can be found in different lane-changing scenarios. To verify the feasibility of the above planning algorithm, this paper designs the lateral and longitudinal controllers for trajectory tracking control based on the vehicle dynamic tracking error model.
Technical Paper

Novel Research for Energy Management of Plug-In Hybrid Electric Vehicles with Dual Motors Based on Pontryagin’s Minimum Principle Optimized by Reinforcement Learning

2021-04-06
2021-01-0726
The plug-in hybrid electric vehicles with dual-motor and multi-gear structure can realize multiple operation modes such as series, parallel, hybrid, etc. The traditional rule-based energy management strategy mostly selects some of the modes (such as series and parallel) to construct the energy management strategy. Although this method is simple and reliable, it can’t fully exert the full potential of this structure considering both economy and driving performance. Therefore, it is very important to study the algorithm which can exert the maximum potential of the multi-degree-of-freedom structure. In this paper, a new RL-PMP algorithm is proposed, which does not divide the operation modes, and explores the optimal energy allocation strategy to the maximum extent according to the economic and drivability criteria within the allowable range of the characteristics of the power system components.
Technical Paper

Optimization of Electric Vacuum Pump Mount to Improve Sound Quality of Electric Vehicle

2020-04-14
2020-01-1259
The noise and vibration of electric vacuum pump (EVP) become a major problem for electric vehicles when the vehicle is stationary. This paper aims at the EVP’s abnormal noise of an electric vehicle when stationary. Driver’s right ear (DRE) noise was tested and spectrogram analysis was carried out to identify the noise sources. In order to attenuate this kind of abnormal noise, a new EVP rubber mount with a segmented structure was introduced, which optimized the transfer path of vibration. Then dynamic stiffness and fatigue life of the EVP mount with different rubber hardness were calculated through finite element analysis (FEA) approach. Bench tests of fatigue life and DRE noise were performed to validate the FEA results. Test data of the sample mount shows that sound pressure level of DRE was dramatically attenuated and thus passengers’ ride comfort was enhanced.
Technical Paper

Torsional Vibration Modeling of Driveline System for EV Low-Frequency Flutter

2015-06-15
2015-01-2191
In view of the problem of low-frequency (less than 10Hz, such as 0.5Hz, 1.15Hz, 8Hz in this paper) longitudinal vibration exists in a pure electric vehicle, modeling methods of drive-line torsion vibration system are conducted. Firstly, dynamometer test is performed, signals of motor speed and seat rail acceleration are obtained, the frequency characteristics of flutter is determined using the order analysis and time frequency analysis. Then four types of modeling and analysis are investigated facing the drive-line torsion vibration problem, including single model without electromagnetic stiffness, branch model without electromagnetic stiffness, single model considering electromagnetic stiffness and branch model considering electromagnetic stiffness. The results show that, modeling taking into account the electromagnetic stiffness and branches can reflect more low-frequency characteristics helps to reveal the low-frequency longitudinal flutter of the researched electric vehicle.
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