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Technical Paper

Active Hydraulically Interconnected Suspension. Modeling and Simulation

2017-03-28
2017-01-1561
Rollover prevention is one of the prominent priorities in vehicle safety and handling control. A promising alternative for roll angle cancellation is the active hydraulically interconnected suspension. This paper represents the analytical model of a closed circuit active hydraulically interconnected suspension system followed by the simulation. Passive hydraulically interconnected suspension systems have been widely discussed and studied up to now. This work specifically focuses on the active hydraulically interconnected suspension system. Equations of motion of the system are formalized first. The system consists of two separate subsystems that can be modeled independently and further combined for simulation. One of the two subsystems is 4 degrees of freedom half-car model which simulates vehicle lateral dynamics and vehicle roll angle response to lateral acceleration in particular.
Technical Paper

An Electric Scooter with Super-Capacitor Drive and Regenerative Braking

2014-04-01
2014-01-1878
This paper presents a smart electric scooter system consisting of a microprocessor based vehicle controller (integrating an embedded regenerative braking controller), a 300W Permanent Magnet (PM) DC motor, two low-power DC-DC converters to form a higher power DC-DC converter pack, a motor controller, a supercapacitor bank and a capacitor cell balancing sub-system.
Technical Paper

An Investigation into Dynamics and Stability of a Powertrain with Half-Toroidal Type CVT

2004-08-23
2004-40-0034
This paper presents a study on the dynamics and stability of a conventional powertrain with a Halt Toroidal (HT) type Continuously Variable Unit (CVU). A mathematic system model of the powertrain is assembled from parametric finite elemens that are formulated from lumped mass, torsional stiffness and damping and varying gear rations. Simulations have been carried out to investigate the transient behaviour of the powertrain. The damping within the system has been varied to investigate its effect on the dynamic stability of the powertrain. The obtained results show that transient responses of input and output rollers of the HT-CVU exist when clutch changes during vehicle acceleration period starting from stand-still condition. Sever or even unstable responses of HT-CVU take place if the damping is insufficient in HT-CVU and typres not only in the initial acceleration period but also in later period after the clutch change.
Technical Paper

An Investigation into Dynamics and Stability of a Powertrain with Half-Toroidal Type CVT

2004-08-23
2004-40-0050
This paper presents a study on the dynamics and stability of a conventional powertrain with a Half Toroidal (HT) type Continuously Variable Unit (CVU). A mathematic system model of the powertrain is assembled from parametric finite elements that are formulated from lumped mass, torsional stiffness and damping and varying gear ratios. Simulations have been carried out to investigate the transient behaviour of the powertrain. The damping within the system has been varied to investigate its effect on the dynamic stability of the powertrain. The obtained results show that transient responses of input and output rollers of the HT-CVU exist when clutch changes during vehicle acceleration period starting from standstill condition. Severe or even unstable responses of HT-CVU take place if the damping is insufficient in HT-CVU and tyres not only in the initial acceleration period but also in later period after the clutch change.
Journal Article

Characteristic Analysis of Roll and Pitch Independently Controlled Hydraulically Interconnected Suspension

2014-04-01
2014-01-0870
This paper presents the modeling and characteristic analysis of roll-plane and pitch-plane combined Hydraulically Interconnected Suspension (HIS) system. Vehicle dynamic analysis is carried out with four different configurations for comparison. They are: 1) vehicle with spring-damper only, 2) vehicle with roll-plane HIS, 3) vehicle with pitch-plane HIS and 4) vehicle with roll and pitch combined HIS. The modal analysis shows the unique modes-decoupling property of HIS system. The roll-plane HIS increases roll stiffness only without affecting other modes, and similarly pitch-plane HIS increases the pitch stiffness only with minimum influence on other modes. When roll and pitch plane HIS are integrated, the vehicle ride comfort and handling stability can be improved simultaneously without compromise. A detailed analysis and discussion of the results are provided to conclude the paper.
Technical Paper

Comparison of Powertrain System Configurations for Electric Passenger Vehicles

2015-03-10
2015-01-0052
Electric vehicles (EV) are considered a practical alternative to conventional and hybrid electric passenger vehicles, with higher overall powertrain efficiencies by omitting the internal combustion engine. As a consequence of lower energy density in the battery energy storage as compared to fossil fuels powered vehicles, EVs have limited driving range, leading to a range phobia and limited consumer acceptance. Particularly for larger luxury EVs, electric motors with a single reduction gear typically do not achieve the diverse range of function needs that are present in multi-speed conventional vehicles, most notably acceleration performance and top speed requirements. Subsequently, multi-speed EV powertrains have been suggested for these applications. Through the utilization of multiple gear ratios a more diverse range of functional needs can be realized without increasing the practical size of the electric motor.
Technical Paper

Design and Dynamic Analysis of Bounce and Pitch Plane Hydraulically Interconnected Suspension for Mining Vehicle to Improve Ride Comfort and Pitching Stiffness

2015-04-14
2015-01-0617
This paper demonstrates time response analysis of the mining vehicle with bounce and pitch plane hydraulically interconnected suspension (HIS) system. Since the mining vehicles working in harsh conditions inducing obvious pitch motion and the hard stiffness of suspensions leading to the acute vibration, the passive hydraulically interconnected system is proposed to provide better ride comfort. Furthermore, the hydraulic system also increases the suspension stiffness in the pitch mode to prevent vehicle from large pitch motions. According to the hydraulic and mechanical coupled characteristic of the mining vehicles, a 7degrees of freedom (7-DOFS) mathematical model is employed and the state space method is used to establish the mechanical and hydraulic coupled dynamic equations. In this paper, the vehicles are subjected to straight line braking input, triangle block bump input applied to the wheels and random road tests.
Journal Article

Design of Hydraulically Interconnected Suspension Systems for Tri-axle Straight Trucks with Rear Tandem Axle Bogie Suspensions

2013-04-08
2013-01-1237
This study has proposed a new roll-resistant hydraulically interconnected suspension (HIS) system for a tri-axle straight truck with rear tandem axle bogie suspension to suppress the roll motion of truck body. The equations of motion of the mechanical and hydraulic coupling system are established by incorporating the hydraulic forces as external forces into the mechanical subsystem, in which the hydraulic forces are derived using impedance transfer matrix method and related to the state vectors of mechanical subsystem at the boundaries. Based on the derived equations of the coupling system, modal analysis method is employed to investigate the dynamic characteristics, including natural frequencies, mode shapes and dynamic responses. The results indicate that the proposed HIS system can effectively enhance the natural frequencies of truck body pitch and roll modes, and significantly increase the mode damping. The mode shapes of truck body are also changed.
Technical Paper

Dynamic Characteristics Analysis of an Ambulance with Hydraulically Interconnected Suspension System

2018-04-03
2018-01-0815
The vibration and instability experienced in an ambulance can lead to secondary injury to a patient and discourage a paramedic from emergency care. This paper presents a hydraulically interconnected suspension (HIS) system which can achieve enhanced cooperative control of roll, pitch and bounce motion modes to improve the ambulance's ride comfort and handling performance. A lumped-mass model integrated with a mechanical and hydraulic coupled system is developed by using free-body diagram and transfer matrix methods. The mechanical-fluid boundary condition in the double-acting cylinders is modelled as an external force on the mechanical system and a moving boundary on the fluid system. A special modal analysis method is employed to reveal the vibration characteristics of the ambulance with the HIS.
Technical Paper

Dynamic Modelling and Simulation of a New Spring-Based Synchronizer for Electric Vehicle

2021-04-06
2021-01-0321
Compared to the widely used single-speed transmission in electric vehicles (EVs), the two-speed transmission can improve both the dynamic performance and driving efficiency. This paper investigates the new spring-based synchronizer used in two-speed automated manual transmission (AMT). Compared with the traditional synchronizer which uses friction torque to implement the synchronization process, the proposed synchronizer uses torque spring to provide torque to synchronize the speed between target gear and shaft, which reduces the wear caused by friction and decreases the shifting time. To comprehensively study the performance of the new spring-based synchronizer, its dynamic model is built in AMESim software. The shifting time and contact torque are analyzed through simulating the dynamic model, which demonstrates that the new synchronizer can reduce the shifting time and contact torque compared to the traditional friction-based synchronizer.
Technical Paper

Experimental Comparison of Anti-Roll Bar with Hydraulically Interconnected Suspension in Articulation Mode

2013-04-08
2013-01-0710
A detailed experimental study to quantitatively compare a roll-plane hydraulically interconnected suspension with anti-roll bar in articulation (warp) mode is presented in this paper. Anti-roll bar as part of conventional vehicle suspension system is a standard configuration widely used in road vehicles to provide the essential roll-stiffness to enhance vehicle handling and safety during fast cornering. However the drawback of anti-roll bar is apparent that they limit the wheels' travel on uneven road surface and weaken the wheel/ground holding ability, particularly in articulation mode. Roll-plane Hydraulically Interconnected Suspension (HIS) system, as a potential replacement of anti-roll bar, could effectively increase vehicle roll-stiffness and provide the tunable damping effect, without compromising vehicle's flexibility in articulation mode.
Technical Paper

Experimental Investigation of Interconnected Hydraulic Suspensions with Different Configurations to Soften Warp Mode for Improving Off-Road Vehicle Trafficability

2015-04-14
2015-01-0658
Hydraulic suspension systems with different interconnected configurations can decouple suspension mode and improve performance of a particular mode. In this paper, two types of interconnected suspensions are compared for off-road vehicle trafficability. Traditionally, anti-roll bar, a mechanically interconnected suspension system, connecting left and right suspension, decouples roll mode from the bounce mode and results in a stiff roll mode and a soft bounce mode, which is desired. However, anti-roll bars fail to connect the front wheel motions with the rear wheels', thus the wheels' motions in the warp mode are affected by anti-roll bars and it results an undesired stiffened warp mode. A stiffened warp mode limits the wheel-ground contact and may cause one wheel lift up especially during off-road drive. In contrast with anti-roll bars, two types of hydraulic suspensions which interconnect four wheels (for two-axis vehicles) can further decouple articulation mode from other modes.
Journal Article

Experimental Investigation of a Hydraulically Interconnected Suspension in Vehicle Dynamics and Stability Control

2012-04-16
2012-01-0240
Mainly motivated by developing cost-effective vehicle anti-roll systems, hydraulically interconnected suspension has been studied in the past decade to replace anti-roll bars. It has been proved theoretically and practically that hydraulic suspensions have superior anti-roll ability over anti-roll bars, and therefore they have achieved commercial success in racing cars and luxury sports utility vehicles (SUVs). However, since vehicle is a highly coupled complex system, it is necessary to investigate/evaluate the hydraulic-suspension-fitted-vehicle's dynamic performance in other aspects, apart from anti-roll ability, such as ride comfort, lateral stability, etc. This paper presents an experimental investigation of a SUV fitted with a hydraulically interconnected suspension under a severe steady steering maneuver; the result is compared with a same type vehicle fitted with anti-roll bars.
Journal Article

Handling Analysis of a Vehicle Fitted with Roll-Plane Hydraulically Interconnected Suspension Using Motion-Mode Energy Method

2014-04-01
2014-01-0110
This paper employs the motion-mode energy method (MEM) to investigate the effects of a roll-plane hydraulically interconnected suspension (HIS) system on vehicle body-wheel motion-mode energy distribution. A roll-plane HIS system can directly provide stiffness and damping to vehicle roll motion-mode, in addition to spring and shock absorbers in each wheel station. A four degree-of-freedom (DOF) roll-plane half-car model is employed for this study, which contains four body-wheel motion-modes, including body bounce mode, body roll mode, wheel bounce mode and wheel roll mode. For a half-car model, its dynamic energy contained in the relative motions between its body and wheels is a sum of the energy of these four motion-modes. Numerical examples and full-car experiments are used to illustrate the concept of the effects of HIS on motion-mode energy distribution.
Journal Article

H∞ Control of a Novel Low-Cost Roll-Plane Active Hydraulically Interconnected Suspension: An Experimental Investigation of Roll Control under Ground Excitation

2013-04-08
2013-01-1238
In order to make the active suspension more affordable, a novel low-cost active hydraulically interconnected suspension is developed, assembled and tested onto a sport utility vehicle. H∞ roll control strategy is employed to control vehicle body's roll motion. The hydraulic suspension model used for deriving the H∞ controller is estimated experimentally from the testing data. The active suspension model is then combined with the half-car model through their mechanical-hydraulic interface in the cylinders. The weighting function design of the H∞ control is provided. On a 4-post-test rig, the active suspension with H∞ control is validated with several road excitations. The test rig and experimental setup are explained and the obtained results are compared. The effectiveness of the designed H∞ controller is verified by the test data, with a considerable roll angle reduction in the three tests presented.
Technical Paper

Impact of Low and High Congestion Traffic Patterns on a Mild-HEV Performance

2017-10-08
2017-01-2458
Driven by stricter mandatory regulations on fuel economy improvement and emissions reduction, market penetration of electrified vehicles will increase in the next ten years. Within this growth, mild hybrid vehicles will become a leading sector. The high cost of hybrid electric vehicles (HEV) has somewhat limited their widespread adoption, especially in developing countries. Conversely, it is these countries that would benefit most from the environmental benefits of HEV technology. Compared to a full hybrid, plug-in hybrid, or electric vehicle, a mild hybrid system stands out due to its maximum benefit/cost ratio. As part of our ongoing project to develop a mild hybrid system for developing markets, we have previously investigated improvements in drive performance and efficiency using optimal gearshift strategies, as well as the incorporation of high power density supercapacitors.
Technical Paper

Implementation and Experimental Study of a Novel Air Spring Combined with Hydraulically Interconnected Suspension to Enhance Roll Stiffness on Buses

2015-04-14
2015-01-0652
Air spring due to its superior ride comfort performance has been widely used in distance passenger transporting vehicles. Since the requirements for ride comfort and handling performance are contradict to each other, handling performance and even roll stability are sacrificed to some extent to obtain good ride comfort. Due to the complex terrain and limited manufacturing level, in the past several years, bus rollover accidents with serious casualties have been reported frequently and bus safety has attracted more and more attention from bus manufacturers in China. On one hand the bus standards have to be raised, and on the other hand, novel solutions which can effectively improve the roll stability of air spring bus are needed to replace the inadequacy of anti-roll bars.
Technical Paper

Investigation of the Influence of an Hydraulically Interconnected Suspension (HIS) on Steady-State Cornering

2017-03-28
2017-01-0430
This paper introduces a vehicle model in CarSim, and replaces a portion of its standard suspension system with an HIS model built in an external software to implement co-simulations. The maneuver we employ to characterize the HIS vehicle is a constant radius method, i.e. observing the vehicle’s steering wheel angle by fixing its cornering radius and gradually increasing its longitudinal speed. The principles of the influence of HIS systems on cornering mainly focus on two factors: lateral load transfer and roll steer effect. The concept of the front lateral load transfer occupancy ratio (FLTOR) is proposed to evaluate the proportions of lateral load transfer at front and rear axles. The relationship between toe and suspension compression is dismissed firstly to demonstrate the effects of lateral load transfer and then introduced to illustrate the effects of roll motion on cornering.
Technical Paper

Lateral Dynamics and Suspension Tuning for a Two-Axle Bus Fitted with Roll-Resistant Hydraulically Interconnected Suspension

2018-04-03
2018-01-0831
In this paper, a new roll-plane hydraulically interconnected suspension (HIS) system is proposed to enhance the roll and lateral dynamics of a two-axle bus. It is well-known that the suspension tuning is of great importance in the design process and has also been explored in a number of studies, while only minimal efforts have been made for suspension tuning for the newly proposed HIS system especially considering lateral stability. This study aims to explore lateral dynamics and suspension tuning of a two-axle bus with HIS system, which could also provide valuable information for roll dynamics analysis. Based on a ten-DOFs lumped-mass full-car model of a bus either integrating transient mechanical-hydraulic model for HIS or the traditional suspension components, three newly promoted parameters of HIS system are defined and analyzed-namely the total roll stiffness (TRS), roll stiffness distribution ratio (RSDR) and roll-plane damping (RPD).
Technical Paper

Nonlinear Force Model of Electromagnetic Damper and Its Influence on Vibration Control

2021-04-06
2021-01-0319
In this paper, a nonlinear force model of an electromagnetic damper (EMD) is established and the model’s parameters are obtained by experiments. The effect of nonlinear force on vibration control of vehicle suspension system is analyzed by comparing the simulation data. Firstly, according to the mechanical and circuit structure of the EMD, a nonlinear model including electromagnetic force, friction force, and inertial force is established. Based on the EMD bench test, the mechanical parameters of the DC motor and the ball screw are obtained by the least square method. Then a quarter-car model including the electromagnetic suspension is established. By analyzing the transmission rate of the suspension response to the road excitation, the nonlinear force of the EMD shows an obvious influence on the high-frequency vibration performance of the suspension.
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