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EcoCAR2 is a three year project in which a 2013 Chevrolet Malibu will be redesigned to reduce emissions and be more energy efficient without sacrificing performance, safety, or consumer appeal. The competition includes 15 universities across North America and is headline sponsored by General Motors and the U.S. Department of Energy. Extensive modeling work guided the Colorado State University (CSU) Vehicle Innovation Team (VIT) to choose an all-electric vehicle architecture with a range extending hydrogen fuel cell. The team has followed the EcoCAR2 vehicle design process (VDP) in the development of the powertrain, energy storage, controls, and auxiliary systems. Details on the design process and results for these subsystems and a discussion of the integration challenges are presented.

Hydrogen Fuel Cell Plug in Hybrid Electric Vehicles (FCPHEV) offer the potential for zero tailpipe-emission personal transportation with extended range over many battery electric vehicles. As part of the EcoCAR 2 vehicle design competition Colorado State University (CSU) has undergone a complete vehicle design process for a FCPHEV. EcoCAR 2 is a three-year collegiate engineering competition challenging universities in North America to reduce the environmental impacts of a Chevrolet Malibu without compromising performance, safety and consumer acceptability. The detailed design phase is outlined and explained in this paper including component specification, safety, and control. The CSU FCPHEV is intended to serve as a demonstration for how hydrogen and electricity can meet future transportation needs for passenger vehicles.

The design of vehicles, particularly hybrid and other advanced technology vehicles, is typically complex and benefits from systems engineering processes. Vehicle modeling and simulation have become increasingly important system design tools to improve the accuracy, repeatability, and flexibility of the design process. In developing vehicle computational models and simulation, there is an inevitable compromise between the level of detail and the development/computational cost. The tradeoff is specific to the requirements of each vehicle design effort. The assumptions and detail limitations used for vehicle simulations lead to a varying degree of result uncertainty for each design effort. This paper provides a literature review to investigate the state of the art vehicle simulation methods, and quantifies the uncertainty associated with components that are commonly allocated uncertainty.

EcoCAR 2 is the premiere North American collegiate automotive competition that challenges 15 North American universities to redesign a 2013 Chevrolet Malibu to decrease the environmental impact of the Malibu while maintaining its performance, safety, and consumer appeal. The EcoCAR 2 project is a three year competition headline sponsored by General Motors and U.S. Department of Energy. In Year 1 of the competition, extensive modeling guided the Colorado State University (CSU) Vehicle Innovation Team (VIT) to choose an all-electric vehicle powertrain architecture with range extending hydrogen fuel cells, to be called the Malibu H2eV. During this year, the CSU VIT followed the EcoCAR 2 Vehicle Design Process (VDP) to develop the H2eV's electric and hydrogen powertrain, energy storage system (ESS), control systems, and auxiliary systems.

EcoCAR 3 is a university based competition with the goal of hybridizing a 2016 Chevrolet Camaro to increase fuel economy, decrease environmental impact, and maintain user acceptability. To achieve this goal, university teams across North America must design, test, and implement automotive systems. The Colorado State University (CSU) team has designed a parallel pretransmission plug in hybrid electric design. This design will add torque from the engine and motor onto a single shaft to drive the vehicle. Since both the torque generating devices are pre-transmission the torque will be multiplied by both the transmission and final drive. To handle the large amount of torque generated by the entire powertrain system the vehicle's rear half-shafts require a more robust design. Taking advantage of this, the CSU team has decided to pursue the use of composites to increase the shaft's robustness while decreasing component weight.