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In this study, macroscopic spray characteristics of Waste cooking oil (WCO), Jatropha oil, Karanja oil based biodiesels and baseline diesel were compared under simulated engine operating condition in a constant volume spray chamber (CVSC). The high pressure and high temperature ambient conditions of a typical diesel engine were simulated in the CVSC by performing pre-ignition before the fuel injection. The spray imaging was conducted under absence of oxygen in order to prevent the fuels from igniting. The ambient pressure and temperature for non-evaporating condition were 3 MPa and 300 K. Meanwhile, the spray tests were performed under the ambient pressure and temperature of 4.17 MPa and 804 K under evaporating condition. The fuels were injected by a common-rail injection system with injection pressure of 80 MPa. High speed Mie-scattering technique was employed to visualize the evaporating sprays.

A new concept of misfire detection in spark ignition engines using a wide-range oxygen sensor is introduced. A wide-range oxygen sensor, installed at the confluence point of the exhaust manifold, was adopted to measure the variation in oxygen concentration in case of a misfire. The signals of the wide-range oxygen sensor were characterized over the various engine-operating conditions in order to decide the monitoring parameters for the detection of the misfire and the corresponding faulty cylinder. The effect of the sensor position, the transient response characteristics of the sensor and the cyclic variation in the signal fluctuation were also investigated. Limited response time of a commercially available sensor barely allowed to observe misfire. It was found that a misfiring could be distinguished more clearly from normal combustion through the differentiation of the sensor response signal. The differentiated signal has twin peaks for a single misfiring in a cylinder.

The application of dual-fuel combustion in the freight transportation sectors has received considerable attention due to the capability of achieving higher fuel efficiency and less pollutant emissions than the conventional diesel engines. In this study, high-speed flame visualization was used to investigate the phenomena of natural gas/diesel dual-fuel combustion in a single-cylinder heavy-duty engine with optical access. To implement diverse fuel blending conditions, diesel injection timing and natural gas substitution ratio were varied under constant fuel energy input. A novel flame regime separation method was implemented based on color segmentation in HSV color space to characterize the spatial distributions of premixed and non-premixed flame regimes. Flame images for larger natural gas substitution showed a significant reduction in the non-premixed flame regime accompanied by flame propagation along the vaporized diesel sprays.

Dimethyl Ether (DME) has been considered as one of the most attractive alternative fuels for compression ignition engine. Its main advantage in compression-ignition engine application is high efficiency of diesel cycle with soot free combustion though conventional fuel injection system has to be modified due to the intrinsic properties of the DME. Experimental study of the DME and conventional diesel spray employing a common-rail type fuel injection system with a sac type injector was performed in a constant volume vessel pressurized by nitrogen gas. A CCD camera was employed to capture time series of spray images, so that spray cone angles and penetrations of the DME spray were characterized and compared with those of diesel. Intermittent hesitating DME spray appeared at injection pressures of 25MPa and 40MPa in both atmospheric and 3MPa chamber pressures.

Adaptive valve timing control is one of the promising techniques to accomplish the optimized mixture formation and combustion depending on the load and speed, which is needed to meet the future challenges of reducing fuel consumption and exhaust emissions. The behavior and the effect of adaptive valve timing control system has been investigated by computer simulation, which simulates the gas dynamics in engines. These programs are typically one-dimensional including complex flow features as ‘special’ boundaries. A code adopting 2-step Lax-Wendroff method with artificial damping terms called FCT(Flux Corrected Transport), was developed to investigate the influence of operational and design parameters on the performance of engines. The effects of adaptive valve timing control system on volumetric efficiency or engine torque, and pumping loss were investigated. It increased low end torque by about 6%, and reduced pumping loss drastically at low load, high engine speed conditions.

This paper describes the results of a DOE (design of experiment) applied to an exhaust heat exchanger to lower the exhaust gas temperature mainly under high load conditions. The heat exchanger was installed between the exhaust manifold and the inlet of the close-coupled catalytic converter (CCC) to avoid thermal aging. The DOE evaluates the influence of the selected eight design parameters of the heat exchanger geometry on the performance of the exhaust gas cooling system, and the interaction between these parameters. To maximize the heat transfer between exhaust gas and coolant, fins were implemented at the inner surface of the heat exchanger. The design parameters consist of the fin geometry (length, thickness, arrangement, number of fin), coolant direction, exchanger wall thickness, and the length of the heat exchanger. The acceptable range of each design parameter is discussed by analyzing the DOE results.

An experimental study was conducted to investigate the impact of injection parameters on the combustion and emission characteristics in a compression ignition engine fuelled with neat waste cooking oil (WCO) biodiesel. A single-cylinder diesel engine equipped with common-rail system was used in this research. The test was performed over two engine loads at an engine speed of 800 r/min. Injection timing was varied from −25 to 0 crank angle degree (CAD) after top dead center (aTDC) at two different injection pressures (80 and 160 MPa). Based on in-cylinder pressure, heat release rate was calculated to analyze the combustion characteristics. Carbon monoxide (CO), hydrocarbon (HC), nitrogen oxide (NOx) and smoke were measured to examine the emission characteristics. The results showed that the indicated specific fuel consumption (ISFC) of WCO biodiesel was higher than that of diesel. The ISFC was increased as the injection timing was advanced and injection pressure was increased.

The use of hydrogen as a possible fuel for internal combustion (IC) engines can help build a society with a clean transportation framework. Diluting the in-cylinder mixture can improve the efficiency of the engines. To prove the validity of lean burn in hydrogen IC engines, three different combustion modes are investigated in this study. The engine experiments are conducted in a spray-guided direct-injection (DI) spark-ignition engine with 10 MPa of hydrogen DI. When lean burn is applied to a hydrogen IC engine, the characteristics of pumping and heat transfer loss improve. The improvement in heat transfer loss is more significant than the reduction in negative pumping work for the indicated thermal efficiency. Among the three combustion modes, stratified charge combustion (SCC) develops the maximum indicated mean effective pressure. However, this mode deteriorates the combustion stability slightly. The nitrogen oxide emission is reduced when the excess air ratio is increased.

In this study, the single-cylinder engine experiment was carried out to investigate the effect of multiple injections on stratified combustion characteristics in a spray-guided direct injection spark ignition engine. The engine was operated at 1200 rpm. The total injection quantity applied was 11 mg/stroke to represent a low-load condition. Single injection and multiple injection were tested. Split ratio of each multiple strategies were 1:1 for double injection and 1:1:1 for the triple injection respectively. Dwell time between each injection was set to 200 μs. In the result of engine experiment with the single injection, indicated mean effective pressure was increased as injection timing was retarded to top dead center due to the increased effective work. However, the retardation of the injection timing was limited by the misfire occurrence resulted from the locally rich mixture generation under the high ambient pressure.

The compression ignition combustion fuelled with hydrogen and dimethyl-ether was investigated. Exhaust gas recirculation was applied to reduce noise and nitrogen oxide (NOx) emission. When dimethyl-ether was injected earlier, combustion showed two-stage ignitions known as low temperature reaction and high temperature reaction. With advanced dimethyl-ether injection, combustion temperature and in-cylinder pressure rise were lowered which resulted in high carbon monoxide and hydrocarbon emissions. However, NOx emission was decreased due to relatively low combustion temperature. The engine combustion showed only high temperature reaction when dimethyl-ether was injected near top dead center. When exhaust gas recirculation gas was added, the in-cylinder pressure and heat release rate were decreased. However, it retarded combustion phase resulting in higher indicated mean effective pressure.

To meet stringent emission standards, a considerable amount of development work is necessary to ensure suitable efficiency and durability of catalyst systems. The main challenge is to reduce the engine cold-start emissions. Close-coupled catalyst (CCC) provides fast light-off time by utilizing the energy in the exhaust gas. However, if some malfunction occurred during engine operation and the catalyst temperature exceeds 1050°C, the catalytic converter becomes deactivated and shows poor conversion efficiency. Close-coupled catalyst temperature was investigated under various engine operating conditions. All of the experiments were conducted with a 1.0L SI engine at 1500-4000 rpm. The engine was operated at no load to full load conditions. Exhaust gas temperature and catalyst temperature were measured as a function of lambda value (0.8-1.2), ignition timing (BTDC 30°-ATDC 30°) and misfire rates (0-28%).

Most internal combustion engine makers have adopted after-treatment systems, such as selective catalytic reduction (SCR), diesel particulate filter (DPF), and diesel oxidation catalyst (DOC), to meet emission regulations. However, as the emission regulations become stricter, the size of the after-treatment systems become larger. This aggravates the price competitiveness of engine systems and causes fuel efficiency to deteriorate due to the increased exhaust pressure. Dual-fuel premixed charge compression ignition (DF-PCCI) combustion, which is one of the advanced combustion technologies, makes it possible to reduce nitrogen oxides (NOx) and particulate matter (PM) during the combustion process, while keeping the combustion phase controllability as a conventional diesel combustion (CDC). However, DF-PCCI combustion produces high amounts of hydrocarbon (HC) and carbon monoxide (CO) emissions due to the bulk quenching phenomenon under low load conditions as a huddle of commercialization.

The effects of hydrogen ratio and exhaust gas recirculation (EGR) on combustion and emissions in a hydrogen/diesel dual-fuel premixed charge compression ignition (PCCI) engine were investigated. The control of combustion phasing could be improved using hydrogen enrichment and EGR due to the retarded combustion phasing with a higher hydrogen ratio. The indicated mean effective pressure (IMEP) was increased with a higher hydrogen ratio because the hydrogen enrichment intensified the high temperature reactions and thus decreased the combustion duration. Hydrocarbon (HC) and carbon monoxide (CO) emissions were reduced significantly in a hydrogen/diesel dual-fuel PCCI mode with a similar NOx emissions level as that of the diesel PCCI mode.

Exhaust gas recirculation (EGR) and lean burn utilize the diluents into the engine cylinder to control combustion leading to enhanced fuel economy and reduced emissions. However, the occurrence of excessive cyclic variation with high diluent rates, brings about an undesirable combustion instability within the engine cylinder resulting in the deterioration of both engine performance and emissions. Proper stratification of mixture and diluents could improve the combustion stability under high diluent environment. EGR stratification within the cylinder was made by adopting a fast-response solenoid valve in the midst of EGR line and controlling its timing and duty. With EGR in both homogeneous mode and stratified mode, in-cylinder pressure and emissions were measured. The thermodynamic heat release analysis showed that the burning duration was decreased in case of stratified EGR. It was found that the stratification of EGR hardly affected the emissions.

In order to reduce hydrocarbon emission in gasoline engine, especially during warming-up period, it is necessary to estimate the fuel and fuel product flow rate in the emission gas. The intake airflow rate should also be estimated. A strategy was proposed to estimate air fuel ratio in a spark ignition engine. The mass of air in the cylinder was determined by filling-emptying method, and the fuel in the intake manifold and cylinder was estimated by the “wall-wetting” effect calculation. The use of graphical dynamic system control software is becoming more popular as automotive engineers strive to reduce the time to develop new control systems. The rapid prototype engine controller has been developed by using MATLAB, SIMULINK, REAL TIME WORKSHOP, xPC Target, and WATCOM C++. The sensor data from the engine will be transferred to computer, and the fuel delivery will be calculated.

Wall wetting of injected fuel onto the intake manifold and cylinder wall causes unpredictable transient behavior of air-fuel mixing which results in a significant emission of unburned hydrocarbon (HC) emission during cold start operation. Heated exhaust gas oxygen (HEGO) sensors cannot measure the air-fuel ratio (A/F) of exhaust gas during cold start condition. Precise and fast estimation of air/fuel ratio of the exhaust gas is required to elucidate the wall wetting phenomena and subsequent HC formation. Refined A/F estimation can enable the control of fuel injection minimizing HC emissions during cold start conditions so that HC emissions can be minimized. A new estimator for A/F of the exhaust gas has been developed. The A/F estimator described in this study utilizes measured exhaust gas temperature and general engine parameters such as engine speed, airflow, coolant temperature, etc.

Combustion and flame propagation characteristics of the liquid phase LPG injection (LPLI) engine were investigated in a single cylinder optical engine. Lean burn operation is needed to reduce thermal stress of exhaust manifold and engine knock in a heavy duty LPG engine. An LPLI system has advantages on lean operation. Optimized engine design parameters such as swirl, injection timing and piston geometry can improve lean burn performance with LPLI system. In this study, the effects of piston geometry along with injection timing and swirl ratio on flame propagation characteristics were investigated. A series of bottom-view flame images were taken from direct visualization using a UV intensified high-speed CCD camera. Concepts of flame area speed, in addition to flame propagation patterns and thermodynamic heat release analysis, was introduced to analyze the flame propagation characteristics.

To investigate the mixture distributions in an LPG engine with Liquid phase port injection for heavy duty vehicles, an optical single cylinder engine, which is optically accessible both in side and bottom view, and laser diagnostic system were incorporated to apply PLIF (planar laser induced fluorescence) technique. Acetone was used as a dopant in LPG fuel, which was excited by KrF excimer laser (248nm), and its fluorescence images were acquired with ICCD camera. The effects of fuel injection timing, swirl intensity and excess air ratio were investigated. For the case of open valve injection, favorable stratification of fuel, both in axial and radial direction, was clearly observed compared to the closed valve injection, where reverse stratification in axial direction was observed. At the Ricardo swirl ratio of 3.4, it was apparent that excessive axial stratification of fuel got dominant, which would lead to poor engine performances.

The spray characteristics of a swirl injector for direct-injection spark-ignition (DISI) engines were investigated for the generation of robust and well-atomized swirl spray. A highly-inclined tapered nozzle is applied as a test nozzle and the spray characteristics are compared with conventional nozzle and L-step nozzle. When the taper angle is 70°, an opened hollow cone spray is formed. This spray does not collapse with increasing fuel temperature and back pressure conditions. However, the taper angle should be optimized to avoid forming a locally rich area and to increase the spray volume. The droplet size of 70° tapered nozzle spray shows a value similar to that of the original swirl spray in the horizontal mainstream while it shows an increased value in the vertical mainstream. The deteriorated atomization characteristics of the tapered nozzle spray are improved by applying high fuel temperature injection without causing spray collapse.

The concentrations of individual exhaust hydrocarbon species were measured as a function of air-fuel ratio and EGR in a 2-liter four-cylinder engine using a gas chromatography, for natural gas and LPG. NMHC in addition to the species of HC, other emissions such as CO2, CO and NOx were at 1800rpm for two compression ratios (8.6 and 10.6) and various EGR ratios up to 7%. Fuel conversion efficiencies were also investigated together with emissions to study the effect of engine parameters on the combustion performances in gas engines especially under the lean burn conditions. It was found that CO2 emission decreased leaner mixture strength, the higher compression ratio and certainly with smaller C value of fuel. HC emissions from LPG engine consisted primarily of propane (larger 60%), ethylene and propylene, while main emissions from natural gas were methane (larger than 60%), ethane, ethylene and propane on the average.