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2015-06-22
Event
The focus of the Structural Analysis session is to share experiences on analyzing, testing, and developing solutions to structural noise and vibration problems from powertrain sources. Analytical modeling, experimental testing and predictive correlation are just a few of the tools used in this endeavor.
2015-06-22
Event
This session covers static and dynamic issues in the body and chassis that contribute to noise and vibration problems in vehicles. Included in this session are modal studies, measurement and analysis methods, transfer path analysis, design guidelines, and recommended practices for noise and vibration control of the body and chassis.
2015-06-22
Event
This session focuses on the development and application of analytical methods for characterizing the dynamic behavior of structural systems. Analysis methods for all structural components, subsystems and complete systems found in automotive vehicles will be considered, except for powertrain and driveline which are covered in Powertrain Structural Analysis session. Examples include (but are not limited to) body structure, chassis structure, seats and interior structures.
2015-04-21
Event
Body Engineering & Design papers cover several important areas that are related to vehicle body, including its components such as instrument panel, steering column and wheel, seats, hood, decklid, transmission cross-member, hard mounted chassis, CRFM, etc. The topics included are: Novel concepts, Analysis, Design, Testing, Predictions of strength, stiffness, and fatigue life, Various welding methods, Improvement in vehicle body quality, durability, reliability, and Performance of safety, ride & handling, NVH, aerodynamics, mass reduction, as well as fuel economy.
2015-04-21
Event
This symposium provides a forum for researchers and application engineers to disseminate the knowledge and information gained in the area of advanced high-strength and press-hardening steel development and applications in automotive structures, enabling light-weight and durable vehicles with improved safety.
2015-01-14
Technical Paper
2015-26-0229
Jibing Zhang, Sanbao Hu, Xuexun Guo, Quan Zhou
Blade Electric Vehicles (BEVs) have received more and more attention from both consumers and automotive enterprises because of their being safer, more energy-saving and environmental friendly. However, BEVs’ development and promotion have had the major challenges such as high use cost, short driving distance and safety issues since they came up initially. To overcome those difficulties, the technologies for driving cell,motor and controller have recently achieved some progresses. Besides, vehicle lightweight technology was also a valid solution for those issues above and it could be much simpler and more effective. According to previous research, in terms of reducing the body weight, the application of new materials (such as light metals and composite materials) was a well-known method whereas their high cost caused the overall increasing of BEVs’ price.
2015-01-14
Technical Paper
2015-26-0171
Niraj Singh, Ruhi Thakur, Mathew Cyriac
With the change in the perspective of the Customers towards safer vehicles, most of the Vehicle manufacturers in India are making their vehicles Crash compliant. According to the accidental data collection, Side crashes are second leading cause to death after Frontal crash. Currently sub system level tests are done for evaluating the safety performance of the vehicle. One of such sub system level test is Quasi-static side door intrusion Test. The primary purpose of this testing is to measure the Force-deflection characteristics by intrusion of the impactor into the vehicle. These characteristics are controlled by various door components like door beam, latch & striker, hinge etc. This article studies the relation between Side door intrusion and Side collision, effect of above mentioned components on this relation. A theoretical study is done to study this relationship and it is substantiated with experimental data.
2015-01-14
Technical Paper
2015-26-0159
Tripti Jain, Tanvee Adhikari
During vehicle development, numerous tests are done to ensure safety & durability of the vehicle. One such test prescribed by regulation (IS 12009:1995) is side door intrusion test (SDIT). This test evaluates strength requirement of a side door of passenger cars to minimize the safety hazards caused by intrusion into passenger compartment in a side impact accident viz., initial, intermediate and peak crush resistance. In current scenario, the passenger car manufacturers are striving hard on cost reduction by reducing the development cost. Thus, prediction of the exact vehicle performance before its prototype stage is vital and can be achieved with the help of Computer Aided Engineering (CAE) During the SDIT, the load is applied to the door in inward direction. This impact force is resisted by the door assembly, while door is pivoted at door latch and hinge.
2015-01-14
Technical Paper
2015-26-0224
Ramsai Ramachandran, Nilesh Kumar Dehariya, Gaurav Kumar, Himanshu Agarwal, Sukhchain Singh
BIW (Body-in White) is a type of vehicle structure formed by spot welding of different sheet metal components. The BIW structure should be designed to support the maximum load potential under various performance conditions. Thus the structure should have good strength as well as stiffness. Torsion Stiffness of BIW is the amount of torque required to cause a unit degree of twist. It is often considered as a benchmark of its structural competence due to its effect on various parameters like ride, handling, lateral load distribution and NVH performance of vehicle. This paper presents a case study in which physical testing was carried out for obtaining the global torsional stiffness, simulation was carried out replicating the physical test conditions. The simulation result was found to be 94% correlated with the test results.
2015-01-14
Technical Paper
2015-26-0014
S Mithun, Suresh Gaikwad, Jobin Chowattukunnel, D Prasadkumar
Abstract A Door Control System is being used for controlling doors in buses running in urban/suburban areas as a part of safety requirement and to protect the passengers. The opening and closing of the doors will be in logical sequence depending upon the driver input, vehicle speed and the emergency conditions. To achieve this logic the door control system consists of an ECU, pneumatic valves, pressure sensors and switches. To predict the performance of this system under various operating conditions, the entire system is being modeled in one of the commercially available multi-domain physical modeling software employing bond graph technique and lumped system and the performance is predicted. This paper deals with the modeling and simulation of entire Door Control System.
2015-01-14
Technical Paper
2015-26-0188
Prashant Khapane, Uday Ganeshwade, Kevin Carvalho
Vehicle water wading capability refers to vehicle functional part integrity (e.g. engine under-tray, bumper cover, plastic sill cover etc.) when travelling through water. Wade testing involves vehicles being driven through different depths of water at various speeds. The test is repeated and under-body functional parts are inspected afterwards for damage. Lack of CAE capability for wading equates to late detection of failure modes which inevitably leads to expensive design change, and potentially affects program timing. It is thus of paramount importance to have a CAE capability in this area to give design loads to start with. Computational fluid dynamics (CFD) software is used to model a vehicle travelling through water at various speeds. A non-classical CFD approach was deemed necessary to model this. To validate the method, experimental testing with a simplified block was done and then verified with CFD modelling.
2015-01-14
Technical Paper
2015-26-0175
Sajeev Silvester, Alex Lakic, Michael Buckley
Abstract Dimensional distortion, cosmetic distortion issues can arise during heating and cooling in the paint shop processing of car bodies. A car body can be in perfect cosmetic condition as it leaves the BIW facility, yet develop distortion defects during painting. Traditionally such issues have only been detectable on new car body designs by building and painting prototypes of a new design. The timing of such activities, by their very nature, mean that precious little time is available to address these issues by design changes in today's condensed new vehicle programmes. The result is often a vehicle entering production with partial resolution of an issue, accompanied by on-going product rework and rectification activities throughout the lifecycle of the product. This created the need for developing a CAE simulation tool which could predict these issues very early during the virtual CAE build phases of a vehicle program itself.
2015-01-14
Technical Paper
2015-26-0183
Aditya Malladi, Sridhar lingan Sr, Hari Sudhan
Abstract Crush box in an automotive passenger car has become an integral part of structural design performing various functions like optimizing energy absorption in high speed impacts, replaceable part during low speed impacts etc. Design of crush box for high speed impacts is very important as it is the first major energy absorbing component in the load path and its deformation significantly affects the overall vehicle crash behavior. The present paper explains development of a hydro-formed crush box in the front end of a sports utility vehicle. Hydro-formed components have residual plastic strains and non - uniform thickness variation throughout their length which is difficult to measure from a physical test coupon. It is critical to add hydro-forming effects onto crash FE models as it significantly affects the deformation under high speed impact. But detailed forming simulations need mature design and material data which is not available during early phases of product development.
2015-01-14
Technical Paper
2015-26-0199
Parandhamaiah Gorre, Pln Prasad, Kantha Mekala, Mansinh Kumbhar
Abstract In vehicle Front End Flow (FEF) analysis, the basic objective is to predict the mass flow/velocity of air at radiator inlet with constant fan rotation. In general, the Multiple Reference Frame (MRF) model is used to model the fan. The flow velocity distribution at radiator inlet due to fan rotation should be uniform in circumferential direction whereas, it should vary in radial direction depending upon the blade geometry. However, the drawback with MRF model is that, it gives higher velocities near radiator inlet at regions corresponding to the fan blades and lower velocities at other regions, which is not realistic. This issue is more predominant when the vehicle is at low speeds or when radiator is placed at mid or back of the vehicle or the fan is having less number of blades. In order to nullify this uneven velocity distribution at radiator inlet, Mixing Plane (MP) approach was used in addition to the MRF model.
2015-01-14
Technical Paper
2015-26-0227
Saraf M R
Road roughness induces dynamic loads on vehicles, which cause fatigue damage as a result. Design of vehicle for durability is one of the key steps during vehicle development process. Vehicle durability is verified on test tracks, on test rigs, or, increasingly, by computer simulations. Does the test represent real-life vehicle usage? How many times should a vehicle travel over the test tracks to verify the durability? For doing this kind of analysis, it is always required to measure the vehicle response parameters such as wheel forces, axle and chassis acceleration etc. These measurement based approaches have high cost and are time consuming. As these are vehicle dependent parameters, exercises need to be repeated on each type/class of vehicle . Hence it is needed to accelerate this process using parameter which is vehicle independent i.e road profiles. This paper discuss about the methodology, process developed at ARAI for generation of 3d road profile database (in .CRG /.
2015-01-01
Journal Article
2014-01-9102
Mauro Madonia, Antonio Di Furia, Samantha Bonasia, Dean Vucinic
Abstract This paper presents a structural analysis of an engine chassis for a disc-shaped airship demonstrator. The objective was to verify such design solutions for application in the European Union's MAAT (Multibody Advanced Airship for Transport) project. In many airship designs, the engines are attached to the airship frame, located inside the balloon, in order to allow for thrust vector control. These airships have aerodynamic control surfaces to improve maneuverability. For the demonstrator, three engines are considered, with a non-rigid internal structure for their attachment. The engines are located on a horizontal plane (the symmetry plane of the balloon), with two lateral engines and one in front of the balloon. The chassis installation allows the engines to be attached either directly to the exterior envelope by using Kevlar connections, or to the central structural pipe.
2014-12-03
WIP Standard
J1453/3
The three parts of SAE J1453 cover material, dimensional, and performance requirements of steel O-ring face seal (ORFS) connectors for tubing and the O-ring face seal interface and nut portion of hose stem assemblies for nominal tube diameters of 6 mm through 50 mm. SAE J1453-3 covers the requirements for O-ring face seal connectors to inch stud ends along with the associated adapters, bulkhead and union connectors. Inch hex dimensions of parts will be moved from the main document to an informative annex after 2013.
2014-11-25
Video
Replacing the TSX and TL models, the all-new 2015 TLX is positioned at the heart of the Acura sedan lineup. Acura engineer Dan Powderly gives Automotive Engineering a walkaround of car's lightweight, high-strength body cutaway. Read full article at http://articles.sae.org/13444/.
2014-11-18
Standard
J1214_201411
The purpose of this SAE Recommended Practice is set guidelines for tire to wheel house and body clearances on recreational vehicles.
2014-11-11
Journal Article
2014-32-0021
Kazuhiro Ito, Yoshitaka Tezuka, Atsushi Hoshino, Keita Sakurada
Abstract In this study, we developed a simulation method for rough road running condition to reproduce the behaviors of a vehicle body and to precisely estimate the input loads to the frame. We designed the simulation method focusing on a front fork model and a rider model optimized for this type of analysis. In the suspension model development, we conducted detailed measurement of the suspension characteristics on a test bench. Based on the yielded results, the friction force, as well as the spring reaction force and the damping force, was reproduced in the suspension model. The friction of the suspension varies depending on the magnitude of the reaction force associated with bending and this effect was also implemented in the model. Regarding the rider model, the actual behavior of a rider was investigated through the recorded motion video data and used to define the necessary degrees of freedom.
2014-11-04
Magazine
2015 engines ride a technology tidal wave Powertrain engineers are diving deeper to find new ways to make light-duty power units more efficient without compromising performance. Connectivity for comfort Seat suppliers such as Continental, Johnson Controls, and Faurecia pursue 'networked' seats to enhance safety, personalization, and comfort. Assembling aluminum vehicles in volume Ford's 2015 F-150 pickup pioneers high-volume mass-production of lightweight aluminum car and truck structures.
2014-10-28
Standard
J384_201410
This SAE Recommended Practice specifies performance requirements and test procedures for the strength and location of seat belt assembly anchorages. It applies to seat belt anchorages attached to vehicle body structure or to seat assemblies in the vehicle. Design Considerations are specified in SAE J383.
2014-10-16
Video
Chrysler engineers need to make the next Jeep Wrangler, due in 2017, much lighter for better fuel economy. In this week's SAE Eye on Engineering, Automotive Engineering Senior Editor Lindsay Brooke looks at Jeep's history with aluminum and unibody construction.
2014-09-30
Standard
AIR1673B
Manufacturers/designers of all aircraft equipped with a pallet/container capability have provided a means of linking the ground loaders/elevators with the aircraft sill for the smoother transfer of pallets and containers into or out of the aircraft holds. Use of the aircraft attachment points may be used as a means of averting damage to the aircraft door frames and other important parts. Latch-on guarantees fore and aft and vertical alignment of the loader bed with the aircraft doorway, when used in conjunction with the appropriate ground equipment. This SAE Aerospace Information Report (AIR) has been prepared by SAE Subcommittee AGE-2A to present a review of the current range of aircraft attachment points on wide body aircraft and those narrow body aircraft with a ULD cargo capability. Airline operators, who utilized these facilities, have been faced with a growing number of adaptor bars necessary to suit each type of aircraft and door position.
2014-09-30
Technical Paper
2014-01-2411
Marc Auger, Larry Plourde, Melissa Trumbore, Terry Manuel
Abstract Design of body structures for commercial vehicles differs significantly from automotive due to government, design and usage requirements. Specifically, heavy truck doors are not required to meet side impact requirements due to their height off the ground as compared to automobiles. However, heavy truck doors are subjected to higher loads, longer life, and cannot experience permanent deformation from overload events. Aluminum has been used intensively in commercial vehicle doors and cab structures for over 50 years by several different manufacturers in North America. It has been only in the last few years that aluminum has appeared in automotive door structures other than in high-end luxury vehicles. Commercial vehicle customers are expecting the same features found in premium automobiles resulting in opportunities to learn from each other's designs. In order to optimize the strength and weight of a commercial vehicle door, a new aluminum intensive structure was developed.
Viewing 1 to 30 of 2427

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