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2018-05-14 ...
  • May 14-25, 2018 (6 Sessions) - Live Online
  • October 29-November 9, 2018 (6 Sessions) - Live Online
Training / Education Online Web Seminars
The Finite Element Analysis (FEA) has been widely implemented by automotive companies and is used by design engineers as a tool during the product development process. Design engineers analyze their own designs while they are still in the form of easily modifiable CAD models to allow for quick turnaround times and to ensure prompt implementation of analysis results in the design process.
2018-04-30 ...
  • April 30-May 16, 2018 (6 Sessions) - Live Online
  • July 30-August 10, 2018 (6 Sessions) - Live Online
Training / Education Online Web Seminars
Failure Modes and Effects Analysis (FMEA) is an integral part of product design activity applicable to any type of product or service. It is a qualitative and quantitative step-by-step approach for identifying and analyzing all actual and potential points of failure in a design, product or service. A successful team-based FMEA activity can use their collective experience with similar products to dramatically improve not only product performance but also reduce manufacturing issues at both a component and system and processing level. This web seminar introduces the five basic types of FMEAs with emphasis on constructing a Design FMEA.
2018-04-17 ...
  • April 17-May 1, 2018 (5 Sessions) - Live Online
  • August 7-21, 2018 (5 Sessions) - Live Online
Training / Education Online Web Seminars
Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. This five-session course will summarize the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.
2018-04-17 ...
  • April 17-18, 2018 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
This course provides a detailed description of tire failure modes, their potential causes, identification, and the sometimes subtle nuances that go along with determination of tire failure. In addition, proper inspection techniques of tires will be discussed and samples will be available to reinforce the concepts learned. The book, Tire Forensic Investigation, authored by the instructor, is included with the course materials. This course has been approved by the Accreditation Commission for Traffic Accident Reconstruction (ACTAR) for 13 Continuing Education Units (CEUs).
2018-04-12 ...
  • April 12-13, 2018 (8:30 a.m. - 4:30 p.m.) - Detroit, Michigan
Training / Education Classroom Seminars
Failure Mode and Effects Analysis (FMEA) is a systematic method for preventing failure through the discovery and mitigation of potential failure modes and their cause mechanisms. Actions are developed in a team environment and address each high: severity, occurrence or detection ranking indicated by the analysis. Completed FMEA actions result in improved product performance, reduced warranty and increased product quality.
2018-03-26 ...
  • March 26-27, 2018 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • August 9-10, 2018 (8:30 a.m. - 4:30 p.m.) - Greenville, South Carolina
Training / Education Classroom Seminars
Engine failures can occur in a variety of equipment, vehicles, and applications. On occasion, a single vehicle type or equipment family will even experience multiple engine failures leading to the inevitable need to determine what the most likely cause of one or all of those failures was. This comprehensive seminar introduces participants to the methods and techniques used to understand the types of variables and inputs that can affect engine reliability and then determine the most likely cause of an individual engine or group of engine failures in the field.
2018-02-05 ...
  • February 5-9, 2018 (3 Sessions) - Live Online
  • June 4-8, 2018 (3 Sessions) - Live Online
Training / Education Online Web Seminars
Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).
2018-01-22 ...
  • January 22-26, 2018 (3 Sessions) - Live Online
  • May 29-June 1, 2018 (3 Sessions) - Live Online
Training / Education Online Web Seminars
Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy to use interfaces enabling design engineers to simulate problems formerly reserved for analysts. This three-session web seminar targets the FEA users who wish to explore those advanced analysis capabilities.
2017-12-04 ...
  • December 4-7, 2017 (3 Sessions) - Live Online
  • June 4-8, 2018 (3 Sessions) - Live Online
  • November 27-30, 2018 (3 Sessions) - Live Online
Training / Education Online Web Seminars
Design Review Based on Failure Modes (DRBFM) is a methodology focused on change management and continuous improvement. It centers on early prevention and engineering knowledge, eliminating time spent debating ranking systems, waiting for lead engineers to document and list their concerns, identifying what types of concerns are open for discussion and resolution, and brainstorming without any actionable closure. This web seminar will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps.
2017-12-04 ...
  • December 4-6, 2017 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • August 15-17, 2018 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • December 10-12, 2018 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
RMS (Reliability-Maintainability-Safety-Supportability) engineering is emerging as the newest discipline in product development due to new credible, accurate, quantitative methods. Weibull Analysis is foremost among these new tools. New and advanced Weibull techniques are a significant improvement over the original Weibull approach. This workshop, originally developed by Dr. Bob Abernethy, presents special methods developed for these data problems, such as Weibayes, with actual case studies in addition to the latest techniques in SuperSMITH® Weibull for risk forecasts with renewal and optimal component replacement.
2017-12-04 ...
  • December 4-15, 2017 (6 Sessions) - Live Online
  • June 11-22, 2018 (6 Sessions) - Live Online
  • November 28-December 10, 2018 (6 Sessions) - Live Online
Training / Education Online Web Seminars
Finite Element Analysis (FEA) has been used by engineers as a design tool in new product development since the early 1990's. Until recently, most FEA applications have been limited to static analysis due to the cost and complexity of advanced types of analyses. Progress in the commercial FEA software and in computing hardware has now made it practical to use advanced types as an everyday design tool of design engineers. In addition, competitive pressures and quality requirements demand a more in-depth understanding of product behavior under real life loading conditions.
2017-10-13
Technical Paper
2017-01-5018
Subhash Hanmant Bhosale, Manohar Goud Kalal, Ashish Kumar Sahu
Abstract In today’s cost-competitive automotive market, use of finite element simulations and optimization tools has become crucial to deliver durable and reliable products. Simulation driven design is the key to reduce number of physical prototypes, design iterations, cost and time to market. However, simulation driven design optimization tools have struggled to find global acceptance and are typically underutilized in many applications; especially in situations where the algorithms have to compete with existing know-how decision making processes. In this study, systematic multi-phase approach for optimization driven design is presented. Approach includes three optimization phases. In first phase, topology optimization is performed on concept BIW design volume to identify critical load paths. Architectural inputs from topology are used to design base CAD.
2017-10-08
Technical Paper
2017-01-2359
Yaodong Hu, Fuyuan Yang, Minggao Ouyang
Abstract Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.
2017-10-08
Technical Paper
2017-01-2196
Giuseppe Cicalese, Fabio Berni, Stefano Fontanesi, Alessandro D'Adamo, Enrico Andreoli
Abstract High power-density Diesel engines are characterized by remarkable thermo-mechanical loads. Therefore, compared to spark ignition engines, designers are forced to increase component strength in order to avoid failures. 3D-CFD simulations represent a powerful tool for the evaluation of the engine thermal field and may be used by designers, along with FE analyses, to ensure thermo-mechanical reliability. The present work aims at providing an integrated in-cylinder/CHT methodology for the estimation of a Diesel engine thermal field. On one hand, in-cylinder simulations are fundamental to evaluate not only the integral amount of heat transfer to the combustion chamber walls, but also its point-wise distribution. To this specific aim, an improved heat transfer model based on a modified thermal wall function is adopted to estimate correctly wall heat fluxes due to combustion.
2017-10-08
Technical Paper
2017-01-2218
Roman Varbanets, Sergey Karianskyi, Sergey Rudenko, Igor V. Gritsuk, Aleksey Yeryganov, Olena Kyrylash, Nadezhda Aleksandrovskaya
Abstract Operability and efficiency of transport diesel engines significantly depend on periodical diagnosis of its technical condition. The article considers the features of monitoring and diagnostic of transport diesel engines with the help of vibroacoustic analysis of high pressure fuel equipment and gas distribution mechanism. Functional scheme of diagnostic system and analytical method of TDC determination is described. Article gives an example of four-stroke and two-stroke diesel engines diagnosis. Also the article shows turbocharger speed determination and diagnosis with the help of vibroacoustic spectrum analysis. The main feature of the given methods is their high efficiency for diagnosis of transport diesel engines during operation.
2017-10-08
Technical Paper
2017-01-2290
Zhixin Sun, Shaoqing Yang, Xinyong Qiao, Zhiyuan Zhang
Abstract When operating at high elevation of 3700m (atmospheric pressure about 68 kPa), the combustion process of diesel engine deteriorates, and the engine performance declines significantly. In this paper, Isooctyl Nitrate(EHN) is blended into the diesel fuel as additive to improve the combustion process. The decomposition of Isooctyl Nitrate(EHN) is analyzed and its mechanism is studied through chemical kinetics. A series of tests were carried out on a single cylinder diesel engine to study the effects of EHN on diesel engine combustion with the low intake pressure of 68kPa. Results show that the generation of OH、 H、 HO2 and H2O2 in n-heptane cleavage reactions can be promoted by EHN. In both stages of low and high temperature, the decomposition of n-heptane is accelerated, which shortened the ignition delay period. Four kinds of fuel are studied by tests: diesel fuel, diesel fuel with 0.3%, 0.6% and 0.9% mass fraction EHN respectively.
2017-10-08
Technical Paper
2017-01-2302
Tobias Knorsch, Dmitrii Mamaikin, Philippe Leick, Philipp Rogler, Jin Wang, Zhilong Li, Michael Wensing
Abstract The fuel spray behavior in the near nozzle region of a gasoline injector is challenging to predict due to existing pressure gradients and turbulences of the internal flow and in-nozzle cavitation. Therefore, statistical parameters for spray characterization through experiments must be considered. The characterization of spray velocity fields in the near-nozzle region is of particular importance as the velocity information is crucial in understanding the hydrodynamic processes which take place further downstream during fuel atomization and mixture formation. This knowledge is needed in order to optimize injector nozzles for future requirements. In this study, the results of three experimental approaches for determination of spray velocity in the near-nozzle region are presented. Two different injector nozzle types were measured through high-speed shadowgraph imaging, Laser Doppler Anemometry (LDA) and X-ray imaging.
2017-10-08
Technical Paper
2017-01-2306
Xiaochuan Sun, Xiang Li, Zhong Huang, Dehao Ju, Xing-cai Lu, Dong Han, Zhen Huang
Abstract Recently, the shortage of fossil resources contributes to strict regulations of environmental protection. The research on the high efficiency and low emission of engines becomes an important direction all over the world. Technologies like high injection pressure, high levels of supercharging and higher levels of back pressure have come into application. Increasing the injection pressure and average cylinder pressure results in that parts of the spray can experience transcritical and supercritical regimes. In this paper, we established a surrogate fuel composed of n-Hexadecane, HMN and 1-Metylnaphthalene, to analyze the injection and atomization of diesel surrogate fuel with large eddy simulation (LES) in a cubic calculation region with high temperature and high pressure environment.
2017-10-08
Technical Paper
2017-01-2403
Yanzhao An, R Vallinayagam, S Vedharaj, Jean-Baptiste Masurier, Alaaeldin Dawood, Mohammad Izadi Najafabadi, Bart Somers, Bengt Johansson
Abstract In-cylinder visualization, combustion stratification, and engine-out particulate matter (PM) emissions were investigated in an optical engine fueled with Haltermann straight-run naphtha fuel and corresponding surrogate fuel. The combustion mode was transited from homogeneous charge compression ignition (HCCI) to conventional compression ignition (CI) via partially premixed combustion (PPC). Single injection strategy with the change of start of injection (SOI) from early to late injections was employed. The high-speed color camera was used to capture the in-cylinder combustion images. The combustion stratification was analyzed based on the natural luminosity of the combustion images. The regulated emission of unburned hydrocarbon (UHC), carbon monoxide (CO) and nitrogen oxides (NOX) were measured to evaluate the combustion efficiency together with the in-cylinder rate of heat release.
2017-10-08
Technical Paper
2017-01-2455
Vikram Chopra
Abstract This paper reports on the design of a synchronizer brake based on permanent magnets, capable of braking with an active zero-slip load. Eddy-current brakes are widely used in automation and transportation applications; however, their use is limited by the rotor speed. For low-speed and high-torque applications, designs based on permanent magnets are better suited. Zero-slip braking torque is increased by the use of permanent magnets but, consequently, so is the cogging torque. At first, the synchronizer brake was designed with 16 surface magnets on the rotor. However, in order to reduce the permanent magnet mass, the rotor was re-designed with half the number of surface magnets. This novel design helped lower cogging torque and fabrication costs. Simulation of the design, using the 3D transient with motion solver in commercial finite element software, showed promising results.
2017-10-08
Technical Paper
2017-01-2432
Xiangwang Li, Weimin Wang, Xiongcai Zou, Zhiming Zhang, Wenlong Zhang, Shemin Zhang, Tao Chen, Yuhuang Cao, Yuanda Chen
Abstract In order to reduce emissions, size and manufacturing cost, integrated exhaust manifold become popular in gasoline engine, especially in three-cylinder engine. Moreover, due to shorter length, lighter weight, and less component connections, the exhaust manifold and hot end durability will improve apparently. In this work, an advanced cylinder head with integrated exhaust manifold is adopted in a three-cylinder turbo engine. Because of this integration characteristic, the gas retain in cylinder head longer and the temperature reach higher level than normal cylinder head, which will cause thermal fatigue failure more easily. To validate the exhaust manifold and hot end durability, series simulation and test validation work have been done. Firstly, overall steady state and transient temperature simulation was done for global model. For turbocharger, in order to simulate the outlet turbulent flow and 3d rotation, a code was compiled to define this 3d rotation.
2017-10-08
Technical Paper
2017-01-2252
Weihua Sun, Wei Du, Xuefei Dai, Xiangdong Bai, Zhiping Wu
Abstract The acquisition of more authentic cylinder pressure data is the basis of engine combustion analysis. Due to the multiple advantages, quartz piezoelectric pressure transducers are generally applied to the measurement of the cylinder pressure. However, these transducers can only produce dynamic cylinder pressure data which may be significantly different from the actual values. Thus, the cylinder pressure data need to be corrected through a certain method, while different cylinder pressure correction methods will cause result divergences of the combustion analysis. This paper aims to acquire a proper cylinder pressure correction method by carrying out theoretical analysis based on the polytropic process in the compression stroke as well as the experimental research of the cylinder pressure of a turbocharged eight-cylinder diesel engine.
2017-10-08
Journal Article
2017-01-2293
Jim Barker, Jacqueline Reid, Sarah Angel Smith, Colin Snape, David Scurr, Graham Langley, Krina Patel, Anastarsia Carter, Cris Lapthorn, Frank Pullen
Abstract Studies of diesel system deposits continue to be the subject of interest and publications worldwide. The introduction of high pressure common rail systems resulting in high fuel temperatures in the system with the concomitant use of fuels of varying solubilizing ability (e.g. ULSD and FAME blends) have seen deposits formed at the tip of the injector and on various internal injector components. Though deposit control additives (DCAs) have been successfully deployed to mitigate the deposit formation, work is still required to understand the nature and composition of these deposits. The study of both tip and internal diesel injector deposits (IDID) has seen the development of a number of bench techniques in an attempt to mimic field injector deposits in the laboratory. One of the most used of these is the Jet Fuel Thermal Oxidation Tester or JFTOT (ASTM D3241).
2017-10-08
Journal Article
2017-01-2446
Pengchuan Wang, Nikolaos Katopodes, Yuji Fujii
Abstract Wet clutch packs are the key component for gear shifting in the step-ratio automatic transmission system. The clutch plates are coupled or de-coupled to alter gear ratios based on the driver’s actions and vehicle operating conditions. The frictional interfaces between clutch plates are lubricated with automatic transmission fluid (ATF) for both thermal and friction management. In a 10-speed transmission, there may be as many as 6 clutch packs. Under typical driving conditions, 2 to 3 clutch packs are open, shearing ATF and contributing to energy loss. There is an opportunity to improve fuel economy by reducing the associated viscous drag. An important factor that directly affects clutch drag is the clearance between rotating plates. The axial position of clutch plates changes continuously during operation. It is known in practice that not only the total clearance, but also its distribution between the plates affects the viscous drag.
2017-10-05
Journal Article
2017-01-9288
Stefania Falfari, Gian Marco Bianchi, Giacomo Micci, Augusto Della Torre, Gianluca Montenegro, Angelo Onorati, Sergio Negro
Abstract Metallic open-cell foams have proven to be valuable for many engineering applications. Their success is mainly related to mechanical strength, low density, high specific surface, good thermal exchange, low flow resistance and sound absorption properties. The present work aims to investigate three principal aspects of real foams: the geometrical characterization, the flow regime characterization, the effects of the pore size and the porosity on the pressure drop. The first aspect is very important, since the geometrical properties depend on other parameters, such as porosity, cell/pore size and specific surface. A statistical evaluation of the cell size of a foam sample is necessary to define both its geometrical characteristics and the flow pattern at a given input velocity. To this purpose, a procedure which statistically computes the number of cells and pores with a given size has been implemented in order to obtain the diameter distribution.
CURRENT
2017-10-04
Standard
ARP5758A
This document describes a recommended practice and procedure for the trending of parameters to maintain the test cell correlation status. Trending is performed to monitor test cells for changes that can affect engine performance or the data acquired from engine tests.
2017-09-23
Technical Paper
2017-01-1982
Xiaoming Lan, Hui Chen, Xiaolin He, Jiachen Chen, Yosuke Nishimura, Kazuya Ando, Kei Kitahara
Abstract In the recent years, the interaction between human driver and Advanced Driver Assistance System (ADAS) has gradually aroused people’s concern. As a result, the concept of personalized ADAS is being put forward. As an important system of ADAS, Lane Keeping Assistance System (LKAS) also attracts great attention. To achieve personalized LKAS, driver lane keeping characteristic (DLKC) indices which could distinguish different driver lane keeping behavior should be researched. However, there are few researches on DLKC indices for personalized LKAS. Although there are many researches on modeling driver steering behavior, these researches are not sufficient to obtain DLKC indices. One reason is that most of researches are for double lane change behavior which is different from driver lane keeping behavior.
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