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2015-09-24 ...
  • September 24-25, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Rapid advances have been made in the range of available designs and operational parameters as well as in the fundamental understanding of compact heat exchangers (CHEs). Since the majority of modern heat exchangers used for heating and cooling systems for vehicular applications are CHEs, keeping up to date with these advances is essential. This seminar will help you understand and be able to apply comprehensive information about the intricacies of CHE design, performance, operating problems and state-of-the-art-technology for car and truck applications.
2015-09-14 ...
  • September 14-15, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Heat transfer affects the performance, emissions and durability of the engine as well as the design, packaging, material choice and fatigue life of vehicle components. This course covers the broad range of heat transfer considerations that arise during the design and development of the engine and the vehicle with a primary focus on computational models and experimental validation covering the flow of heat from its origin in the engine cylinders and its transfer via multiple paths through engine components.
2015-06-24
Event
This session includes a 3D numerical study of bleed air IPS parametric analysis, an update on development and evaluation of an integrated inflight IPS - The JEDI ACE project, and a summary report on certification inflight natural icing test results for validating the PZL Mielec M28 bleed air IPS CFD.
2015-05-14
Book
T. Yomi Obidi
With new and more stringent standards addressing emission reduction and fuel economy, the importance of a well-developed engine thermal management system becomes even greater. With about 30% of the fuel intake energy dissipated through the cooling system and another 30% through the exhaust system, it is to be expected that serious research has been dedicated to this field. Thermal Management in Automotive Applications, edited by Dr. T. Yomi Obidi, brings together a focused collection of SAE technical papers on the subject. It offers insights into how thermal management impacts the efficiency of engines in heavy vehicles, the effects of better coolant flow control, and the use of smart thermostat and next-generation cooling pumps. It also provides an in-depth analysis of the possible gains in optimum warm-up sequence and thermal management on a small gasoline engine.
2015-04-23
Event
The purpose of this session is to share experiences and lessons learned to advance the technology in the field of thermal management of electric and hybrid vehicle systems. This session presents papers covering both testing and simulation of hybrid and electric vehicle thermal systems.
2015-04-22
Event
This session considers modeling (zero-D, 1D, 2D, 3D CFD) and experimental papers on: combustion chamber, systems (lubrication, cooling, fuel, EGR); components (oil pumps, coolant pump, fuel injectors, compressors, turbines, turbochargers, torque converters, gear box, fans, bearings, valves, ports, manifolds, turbine housing); heat exchangers (radiators, oil coolers); aftertreatment (SCR, DOC, DOF, exhaust gas cooling); battery cooling (HEV, EV, motor/generator) and controls (passive and active).
2015-04-22
Event
Thermal Management represents one of the key aspects of the vehicle development. It ensures that the temperatures in the underhood and underbody areas are in desired ranges, that thermal systems operate as designed, and that no component operation is at risk due to excessive temperatures. This session covers the design of thermal components and systems and their vehicle integration.
2015-04-22
Event
This session considers modeling (zero-D, 1D, 2D, 3D CFD) and experimental papers on: combustion chamber, systems (lubrication, cooling, fuel, EGR); components (oil pumps, coolant pump, fuel injectors, compressors, turbines, turbochargers, torque converters, gear box, fans, bearings, valves, ports, manifolds, turbine housing); heat exchangers (radiators, oil coolers); aftertreatment (SCR, DOC, DOF, exhaust gas cooling); battery cooling (HEV, EV, motor/generator) and controls (passive and active).
2015-04-22
Event
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance and quality of climate control are both critical to customer satisfaction. The system has strong design interaction with other vehicle systems, while its primary objective is to deliver thermal comfort and occupant safety with low energy consumption. Localized Comfort, Secondary Fluids, Air Quality, Controls, System Sizing and HVAC consumer interface are just a few of the recent advances.
2015-04-22
Event
The Thermal Systems Modeling and Simulation session focusses on state of the art simulation technologies for modeling thermal systems and their application in the development and optimization of vehicle thermal management and fuel economy. The papers in the session will range from empirical, 1D modeling methods to three dimensional CFD models as well as coupled methods.
2015-04-22
Event
Proper thermal management can significantly contribute to overall system energy efficiency. This session highlights the latest developments in thermal management energy efficiency.
2015-04-21
Event
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance and quality of climate control are both critical to customer satisfaction. The system has strong design interaction with other vehicle systems, while its primary objective is to deliver thermal comfort and occupant safety with low energy consumption. Localized Comfort, Secondary Fluids, Air Quality, Controls, System Sizing and HVAC consumer interface are just a few of the recent advances.
2015-04-21
Event
The Thermal Systems Modeling and Simulation session focusses on state of the art simulation technologies for modeling thermal systems and their application in the development and optimization of vehicle thermal management and fuel economy. The papers in the session will range from empirical, 1D modeling methods to three dimensional CFD models as well as coupled methods.
2015-04-21
Event
The Thermal Systems Modeling and Simulation session focusses on state of the art simulation technologies for modeling thermal systems and their application in the development and optimization of vehicle thermal management and fuel economy. The papers in the session will range from empirical, 1D modeling methods to three dimensional CFD models as well as coupled methods.
2015-04-21
Event
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance and quality of climate control are both critical to customer satisfaction. The system has strong design interaction with other vehicle systems, while its primary objective is to deliver thermal comfort and occupant safety with low energy consumption. Localized Comfort, Secondary Fluids, Air Quality, Controls, System Sizing and HVAC consumer interface are just a few of the recent advances.
2015-04-14
Technical Paper
2015-01-0747
Aimin Du, Zhongpan Zhu, Chuanchuan Chu, Mengmeng Li
The research on intake, injection and mixture formation process of some gasoline direct injection engine is studied by using the CFD simulation technique. The effects of spray hole layout and injection strategy on mixture quality is also analyzed. Results show that the mixture quality can be improved with appropriate orifice layout. Using two-stage injection under condition of full load at low speed, compared to one injection, the fuel quantity impinging to wall is reduced and the cylinder turbulent kinetic energy is increased. In addition, the concentration of mixture near the spark plug is increased, which is beneficial to ignition. With more appropriate injection timing and injection ratio, the quality of mixture will be better. During cold start processes, the wallfilm can be reduced with appropriate injection timing. During hot start processes, the quality of mixture is declined with later injection timing.
2015-04-14
Technical Paper
2015-01-0327
Elizabeth M. Patterson, Iman Goldasteh, Salamah Maaita
Abstract Recent progress in computer-aided engineering (CAE) has made it possible to model complex interdisciplinary multiphysics analyses. This paper investigated the sequential coupled thermal-structural analysis by examining the associated thermal stresses under simulated operational conditions close to the real situation. An evaluation of exhaust muffler strain due to thermal stresses was made by coupling Star-CCM+ CFD software and ABAQUS FEM structural analysis software. The study was made to evaluate discovered muffler durability test failure and to develop a countermeasure design. Failure of the muffler internal pipe was discovered after heat cycle durability testing. The internal pipe had broken into two pieces. In the first step, CFD analysis was done by thermo-flow simulation to determine the resulting heat distribution on the muffler assembly when subjected to the prescribed peak duty cycle temperature.
2015-04-14
Technical Paper
2015-01-0335
Sandeep Makam, Christopher Dubbs, Yeliana Roosien, Feng Lin, William Resh
Abstract Due to ever-tightening CO2 regulations on passenger vehicles, it is necessary to find novel methods to improve powertrain system efficiency. These increases in efficiency should generally be cost effective so that the customer perceives that they add value. One approach for improving system efficiency has been the use of thermal energy management. For example, changing the flow of, or reusing “waste” heat from the powertrain to improve efficiency. Due to the interactions involved with thermal management, a system level approach is useful for exploring, selecting, and developing alternative solutions. It provides a structured approach to augment the right kind of synergies between subsystems and mitigate unintended consequences. However, one challenge with using these approaches early in a program is having appropriate metrics for assessing key aspects of the system behaviors.
2015-04-14
Technical Paper
2015-01-0328
Wilko Jansen, Joe Amodeo, Sam Wakelam, Kamalesh Bhambare
Abstract The level of infotainment in today's vehicles and the customer expectation of the functionality imply a significant effort is required on thermal management of the systems, to guarantee their full operation under all operating conditions. The worst case thermal conditions the system will get exposed to are caused by solar loading on the cabin or heat up as a result of cabin heating. Simulation of a solar load driven case will be discussed in this paper. The long soak conditions during these tests result in the modelling requirement for long natural convection periods. This is creating a challenge for the conventional CFD simulations in turnaround time. New simulation methodology has resulted in significant speed up enabling these fully transient simulations in a reasonable turnaround time to enable programme support. A two phase approach to simulating this problem is proposed in this paper.
2015-04-14
Technical Paper
2015-01-0329
Mark Hepokoski, Allen Curran, Richard Burke, John Rugh, Larry Chaney, Clay Maranville
Abstract Reliable assessment of occupant thermal comfort can be difficult to obtain within automotive environments, especially under transient and asymmetric heating and cooling scenarios. Evaluation of HVAC system performance in terms of comfort commonly requires human subject testing, which may involve multiple repetitions, as well as multiple test subjects. Instrumentation (typically comprised of an array of temperature sensors) is usually only sparsely applied across the human body, significantly reducing the spatial resolution of available test data. Further, since comfort is highly subjective in nature, a single test protocol can yield a wide variation in results which can only be overcome by increasing the number of test replications and subjects. In light of these difficulties, various types of manikins are finding use in automotive testing scenarios.
2015-04-14
Technical Paper
2015-01-0343
Carlo N. Grimaldi, Claudio Poggiani, Alessandro Cimarello, Matteo De Cesare, Giovanni Osbat
Abstract The emissions limits of CO2 for vehicles are becoming more stringent with the aim of reducing greenhouse gas emissions and improve fuel economy. The New European Driving Cycle (NEDC) is adopted to measure emissions for all new internal combustion engines in the European Union, and it is performed on cold vehicle, starting at a temperature of 22°C ± 2°C. Consequently, the cold-start efficiency of internal combustion engine is becoming of predominant interest. Since at cold start the lubricant oil viscosity is higher than at the target operating temperature, the consequently higher energy losses due to increased frictions can substantially affect the emission cycle results in terms of fuel consumption and CO2 emissions. A suitable thermal management system, such as an exhaust-to-oil heat exchanger, could help to raise the oil temperature more quickly.
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