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2015-08-10 ...
  • August 10-11, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Plastic - any class of synthetically-produced organic compounds capable of being molded and hardened into a specific shape or form. This course is designed to offer a basic understanding of plastics and plastic processing. Using plastics can be simple, but there is much more behind producing high performance plastic parts. This seminar will walk you through the molding process, provide a comprehensive look at the variables in the manufacturing mix, and review characteristics of typical automotive plastics such as PP, PVC, ABS, and more.
2015-07-27 ...
  • July 27-28, 2015 (8:30 a.m. - 4:31 p.m.) - Warrendale, Pennsylvania
Training / Education Classroom Seminars
Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day seminar, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!
2015-05-18 ...
  • May 18-19, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • November 9-10, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Welding is one of the most important and widely used of the joining processes, providing distinct advantages in mechanical performance, ease of implementation, cost and adaptability. This seminar will provide engineers with applicable knowledge related to metallurgy, stress analysis and welding processes which will enable them to consider design, analysis, implementation and inspection of welds for their respective products.
2015-04-21
Event
This session deals with the manufacture of detail parts through laser sintering, stereo lithography, fused deposition modeling, and other emerging technologies. The session will explore technologies and methods for producing net or near net parts in various resins, plastics and metals directly from a CAD model that could employ design architectures that couldn't be achieved by other manufacturing methods.
2015-04-21
Event
We are seeking papers related to welding and joining of similar or dissimilar materials of plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels. Papers related to friction stir (spot) welding, ultrasonic welding, resistance welding, arc welding, laser welding, brazing or soldering, riveting and bolting, and adhesive joining are welcome. Papers related to strength, fracture and fatigue of welds, joints and fasteners are also welcome.
2015-04-20 ...
  • April 20-21, 2015 (8:30 a.m. - 4:30 p.m.) - Detroit, Michigan
  • October 29-30, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Attendees to the seminars held in conjunction with the SAE 2015 World Congress will receive COMPLETE access to Congress activities for only $55 per day. If interested, please contact our Customer Service department at +1.877.606.7323 (U.S. and Canada only) or +1.724.776.4970 (outside U.S. and Canada) to register for this special Congress daily rate. Preventing future problems and troubleshooting existing problems in today's stamping plants requires greater stamping process knowledge. The link between inputs and outputs isn't as clear as many think, increasing the need for detailed understanding of the variables involved.
2015-03-19 ...
  • March 19-20, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • September 14-15, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Advanced High Strength Steels (AHSS) are now commonly used in automotive body structural applications. The high strength of this grade classification is attractive to help reduce mass in the automotive body through reduction in thickness. Strength also supports improvements in safety requirements so that mass increases are minimized. In some specific grades of AHSS, energy absorption is possible in addition to the high strength. This course will review the definition and properties of AHSS and cover several common applications in automotive body structures.
2015-02-17 ...
  • February 17-24, 2015 (3 Sessions) - Live Online
  • November 2-6, 2015 (3 Sessions) - Live Online
Training / Education Online Web Seminars
Today's transportation industries are facing multi-disciplinary challenges. The product design and development process challenges often contradict each other, for example cost, weight, quality and performance. A central challenge is the need for cost and mass reduction to compete in the global market, while continuing to meet all new and existing requirements for quality and performance. Accelerated Concept to Product (ACP) Process is a performance-driven, holistic, product design development method intended to create a balance between structure and strength, synchronizing the individual facets of the product development process.
2015-01-21 ...
  • January 21-23, 2015 (2 Sessions) - Live Online
  • September 29-October 1, 2015 (2 Sessions) - Live Online
Training / Education Online Web Seminars
Today's transportation industries are facing multi-disciplinary challenges. The product design and development process challenges often contradict each other, for example cost, weight, quality and performance. A central challenge is the need for cost and mass reduction to compete in the global market, while continuing to meet all new and existing requirements for quality and performance. Accelerated Concept to Product (ACP) Process is a performance-driven, holistic, product design development method intended to create a balance between structure and strength, synchronizing the individual facets of the product development process.
2015-01-14
Technical Paper
2015-26-0061
Sanjay Nibandhe
The paper presents innovative approach for Automobile Assembly Process solution. The approach describes about production simulation for new products under development. This work leads towards the assembly process establishment for newly developed automobile vehicle and its control plan which compares to final production practices. In recent years Indian automotive business is expanding and with growing needs of fast new product development, the cycle time reduction becomes very crucial for environmental and economical reasons. Lean production assembly process and robust engineering process are optimized in this new approach. It’s an advance mechanism to identify process failures during final production setup. The experimentation has resulted to establish micro level study and the critical stages to be captured well in advances for better planning. This new approach takes care of all types of vehicles, product mix, end deliverables of vehicles in terms of quality.
2015-01-14
Technical Paper
2015-26-0060
Sujeet Kumar Sah
Nickel electroplating is commonly used with substrates including steel, aluminum, plastic and zinc die-cast parts because of its high resistance to temperature, corrosion and wear in harsh conditions. To further enhance its tribological and mechanical properties, research works are going on to produce nano reinforced composites of Ni with various ceramic and rare earth oxides like CeO2, ZrSiO4, SiC, TiO2, etc. The aim of present work is synthesis and characterization of Ni films and Ni based TiO2 nano-composite coating processed by pulse co-electrodeposition technique. Also, to investigate the various properties such as mechanical, wear and corrosion resistance & thermal stability of Ni-TiO2 nanocomposites electrodeposited on steel substrate, especially the effects of the amount of nanosized TiO2 particles in Ni-TiO2 nanocomposites.
2014-12-15 ...
  • December 15-16, 2014 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • April 20-21, 2015 (8:30 a.m. - 4:30 p.m.) - Detroit, Michigan
  • August 3-4, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • December 14-15, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Attendees to the seminars held in conjunction with the SAE 2015 World Congress will receive COMPLETE access to Congress activities for only $55 per day. If interested, please contact our Customer Service department at +1.877.606.7323 (U.S. and Canada only) or +1.724.776.4970 (outside U.S. and Canada) to register for this special Congress daily rate. This seminar introduces participants to all aspects of threaded fasteners including nomenclature, geometric considerations, metallurgy, material properties, applied stresses, and considerations for fatigue, corrosion, brittle fracture and temperature.
2014-11-07
Standard
AMSQQA591B
This specification covers aluminum alloy die castings.
2014-11-05
Magazine
Adaptive trimming of composite parts Some of the techniques used in the Adaptive Manufacturing System are normal aerospace processes. The unique and enabling process is the scanning and adaptive trimming.
2014-10-30
Standard
ARP5316D
This SAE Aerospace Recommended Practice (ARP) addresses the general requirements for data recording procedures, packaging, and storing of elastomeric seals and seal assemblies which include an elastomeric element prior to the seal being assembled into hardware components. It applies specifically to those elastomeric seals and seal assemblies packaged shortly after manufacture. The storage period prior to installation of the elastomeric seals and seal assemblies into hardware components is commonly referred to as shelf life. The information contained in this ARP is intended to be utilized by those organizations who do not have specific requirements or recommendations already in place for the control of elastomeric seals and seal assemblies. This ARP can be specified in control, storage, and procurement documents.
2014-10-27
Standard
AMS4937D
This specification covers a titanium alloy in the form of extruded bars, tubes, and shapes, and of flash welded rings and stock for flash welded rings.
2014-10-13
Technical Paper
2014-01-2584
Krisada Wannatong, Sompach Kongviwattanakul, Thananchai Tepimonrat, Thanadech Priroon
Abstract End of line test (EOL) of Engine Control Units (ECU) is the process of ECU functions validation before releasing ECUs to the car assembly process. Examples of ECU function that need to be validated are idle control, air path control and faults manager function. To perform EOL, a vehicle and a chassis dynamometer are used to enable control functions validation inside the ECU. However, this poses high operating cost and long setup time. This paper presents the development of Hardware-in-the-Loop (HiL) system, which imitates real vehicle behavior on a chassis dynamometer. The diesel high pressure pump model was developed using an empirical dynamic modeling approach. The engine model was developed using AVL BOOST RT software, an engine cycle simulation modeling approach. The vehicle model was developed using AVL CRUISE software. In order to interface the engine and vehicle models with the ECU, HiL system was implemented.
2014-10-13
Technical Paper
2014-01-2805
Benjamin Kingsbury, Jonathan Stewart, Zhentao Wu, Roy Douglas, Kang Li
Abstract This study describes an innovative monolith structure designed for applications in automotive catalysis using an advanced manufacturing approach developed at Imperial College London. The production process combines extrusion with phase inversion of a ceramic-polymer-solvent mixture in order to design highly ordered substrate micro-structures that offer improvements in performance, including reduced PGM loading, reduced catalyst ageing and reduced backpressure. This study compares the performance of the novel substrate for CO oxidation against commercially available 400 cpsi and 900 cpsi catalysts using gas concentrations and a flow rate equivalent to those experienced by a full catalyst brick when attached to a vehicle. Due to the novel micro-structure, no washcoat was required for the initial testing and 13 g/ft3 of Pd was deposited directly throughout the substrate structure in the absence of a washcoat.
2014-10-09
Standard
ARP4925B
This SAE Aerospace Recommended Practice (ARP) establishes the factors which should be considered in the design and installation of a commercial transport rotorcraft hydraulic system, including the applicable airworthiness regulations that affect the hydraulic system. This ARP also provides information and guidelines on the many factors that arise in the design process to provide cost effectiveness, reliability, maintainability and accepted design and installation practices.
2014-10-09
Event
The goal of this session is to address developments in energy efficient manufacturing relevant to the commercial vehicle (on and off highway) industries. Specifically, it will focus on examining emerging energy efficient manufacturing technologies, as well as, best practices for established manufacturing methods. Additionally, the session examines innovative design and modeling techniques relevant to energy systems employed in commercial vehicle manufacturing.
2014-09-30
Technical Paper
2014-01-2430
Rajendra Vivekananda Hosamath, Muralidhar Nagarkatte
Abstract All top ranking automobile companies in the world believe in single word “Quality” and maintaining quality standards is a philosophy, a belief in which we live, a task which cannot be put aside for another day. To achieve the world class quality standards Divgi-Warner meticulously follows a highly effective tool known as Quality System Basics (QSB).QSB helps Divgi-Warner to preserve integrity of commitment to achieve manufacturing excellence. This case study covers the Quality System Basics implementation experience of Divgi-Warner Pvt. Ltd. (DWPL) India, a BorgWarner's plants located at Pune and Sirsi in India.
2014-09-30
Journal Article
2014-01-2433
Abhishake Goyal, Nadeem Yamin, Naveen Kumar
Abstract Fuel cells are a promising energy source on account of their high efficiency and low emissions. Proton exchange membrane fuel cells (PEMFC) are clean and environmental-friendly power sources, which can become future energy solutions especially for transport vehicles. They exhibit good energy efficiency and high power density per volume. Working at low temperatures (<90°C), hydrogen fuelled proton exchange membrane fuel cells (PEMFCs) are identified as promising alternatives for powering autos, houses and electronics. At the middle of the proton exchange membrane (PEM) fuel cell is the membrane electrode assembly (MEA). The MEA consists of a proton exchange membrane, catalyst layers, and gas diffusion layers (GDL). However, most of the researchers have already mentioned that PEMFC are not competitive enough to rechargeable lithium ion battery with respect to price because of the rare metal used such as platinum in it.
2014-09-25
Standard
AMS4257
This specification covers an aluminum alloy in the form of extruded bars, rods, and profiles.
2014-09-24
Event
This technical session explores the advancements of portable drilling and fastening technologies and systems. Presentations detail the various technologies as well as the methodologies used and challenges faced during their implementation in aerospace manufacturing. Examples include the use of portable crawler type units as well as flex track guide systems in aerospace manufacturing along with their productivity gains and improvement of product quality.
2014-09-24
Event
This section seeks to attract papers and encourage debate on advances in the installation of aircraft systems. Possible areas of interest could include the use of metrology and automation during the installation of components such as movables and flap beams as well as modular build concepts and system installation in jig. The session also aims to cover human factors issues such as confined space working and access during installation of systems such as fuel, hydraulics, bleed air and electrics.
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