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Viewing 1 to 30 of 5935
2017-04-04
Event
Presentations related to welding and joining of similar or dissimilar materials of plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels will be given. Papers related to friction stir (spot) welding, ultrasonic welding, resistance welding, arc welding, laser welding, brazing or soldering, riveting and bolting, and adhesive are planned as well. Papers related to strength, fracture and fatigue of welds, joints and fasteners have been invited.
2017-04-04
Event
Presentations of this session will address application and research on coatings for exterior body and plastics (including polycarbonate) as well as vehicle interiors and underbody/underhood. Focus will be on the 3-10 year timeframe.
2017-04-04
Event
Presentations of this session will address the development of Polymeric Multi Material & Composite materials for automotive interiors and exteriors, powertrain components, as well as structural and non-structural applications. Focus is on design, processes, bonding and manufacturing technologies, as well as lightweighting strategies.
2016-12-21
Journal Article
2016-01-9082
Bradley Michael, Rani Sullivan, Dulip Samaratunga, Ratneshwar Jha
Abstract Polymer matrix composites are increasingly adopted in aerospace and automotive industries due to their many attributes, such as their high strength to weight ratio, tailorability, and high fatigue and durability performance. However, these materials also have complex damage and failure mechanisms, such as delaminations, which can severely degrade their strength and fatigue performance. To effectively and safely use composite materials in primary structures, it is essential to assess composite damage response for development of accurate predictive models. Therefore, this study focuses on determining the response of damaged and undamaged carbon epoxy beams subjected to vibration loadings at elevated temperatures. The Hilbert-Huang Transform (HHT) technique is used to analyze the beams’ modal response. The HHT shows potential in identifying the nonlinear damaged response of the beams.
2016-11-08
Technical Paper
2016-32-0021
Stephen Gurchinoff
Thermoplastic bearing materials are being used in automotive transmission architectures where higher pressures and velocities are driving innovation. The benefits thermoplastics offer are high PV capable materials suitable to reduce NVH, increase design freedom while reducing design space, thermal insulation, reduce coefficient of friction, and improve wear resistance when compared to needle bearings. Expanding on the success in automotive may allow for these types of materials to be evaluated in marine lower units, CVT’s, pumps, and other small engine applications
2016-11-08
Journal Article
2016-32-0024
Daisuke Sugio, Shinpei Okazaki, Mitsuo Kaneko
Injection molding is a common molding method for plastic parts and is widely applied to outer parts of motorcycles. To make it stiff enough to hold a large load, glass fibers are usually mixed in it. However, when a plastic part contains glass fibers, the appearance of the outer surface becomes deteriorated after molding. It is because the glass fibers come out of the surfaces. Therefore, the surfaces of these parts are painted to conceal the exposed fibers. Moreover, in the case of glass fiber reinforced plastic made from polypropylene (PP-GF), glass fibers easily come out of the surface and painting is not easily applied. Accordingly, PP-GF hardly satisfies the requirements for outer appearances. In this development, a method that fulfills the appearance requirement and is applicable to mass production was established using rapid heat and cool molding (H&C molding) while eliminating painting process for cost reduction.
2016-10-17
Technical Paper
2016-01-2272
Carl Bennett, Jason Bell, Jeffrey Guevremont
Elastomer compatibility is an important property of lubricants. When seals degrade oil leakages may occur, which is a cause of concern for original equipment manufacturers (OEMs) because of warranty claims. Leakage is also a concern for environmental reasons. Most often, the mechanical properties and fitting of the oil seals is identified as the source of failure, but there are cases where the interaction between the lubricant and the seal material can be implicated. The performance of seal materials in tensile testing is a required method that must be passed in order to qualify lubricant additive packages. We conducted an extensive study of the interactions between these elastomeric materials and lubricant additive components, and their behavior over time. The physicochemical mechanisms that occur to cause seal failures will be discussed.
2016-10-05
Event
Topics Include: Advanced Composite Forming and Joining High Output Composites Nanotechnology Low Cost Composite Repair of Composites Out of Autoclave Processes Thermal Structures Composite Manufacturing Composite Tooling Thermoplastics in Aerospace Structures
2016-10-04
Event
Topics Include: Advanced Composite Forming and Joining High Output Composites Nanotechnology Low Cost Composite Repair of Composites Out of Autoclave Processes Thermal Structures Composite Manufacturing Composite Tooling Thermoplastics in Aerospace Structures
2016-10-04
Event
Topic Include: Polymers, Coatings, and Surface Technologies Standards and Regulations Environmental Compliance Life Cycle Analysis Green/Sustainable Applications
2016-10-04
Event
Topics Include: Advanced Composite Forming and Joining High Output Composites Nanotechnology Low Cost Composite Repair of Composites Out of Autoclave Processes Thermal Structures Composite Manufacturing Composite Tooling Thermoplastics in Aerospace Structures
2016-10-04
Event
Topics Include: Advanced Composite Forming and Joining High Output Composites Nanotechnology Low Cost Composite Repair of Composites Out of Autoclave Processes Thermal Structures Composite Manufacturing Composite Tooling Thermoplastics in Aerospace Structures
2016-09-27
Technical Paper
2016-01-2144
Galina M. Susova, Rostislav Sirotkin
FMEA methodology is widely used today for solution of practical analysis problems, quality (reliability, risks) evaluation and assurance etc., owing to a clear and simple algorithm and the absence of restrictions on a subject of analysis (i.e., systems, processes, products). However, the efficiency of applying FMEA methodology for problems solution is determined by the choice of elements of analysis, completeness of identification of potential non-conformities, their causes, frequencies and effects. Quality of manufacture is determined by deviations from requirements of design and manufacturing documentation including drawings. In this article a task of ensuring a steady reduction of deviations from these requirements during manufacture through implementation of preventive actions combined with control of time and costs for correction of non-conformances is considered.
2016-09-27
Technical Paper
2016-01-2143
Yury Zhuk
The EU REACH regulations set September 2017 as a “sunset date” for the use of toxic Hexavalent Chromium salts, and as this date is approaching the aerospace manufacturers are looking for alternative coatings to replace Hard Chrome plating (HCP). HCP is widely used in the aircraft industry to protect steel components against wear, corrosion and galling. Hardide-A CVD Tungsten/Tungsten Carbide coating has met the technical performance requirements as a potential alternative to HCP on some specific Airbus aircraft components. This newly-developed CVD coating is crystallized from the gas phase atom-by-atom, forming a uniform layer on both internal and external surfaces and complex shaped parts, which are impossible to coat by thermal spray coatings, considered to be the best available alternative to HCP. Hardide coating consists of Tungsten Carbide nano-particles dispersed in metal Tungsten matrix, combining hardness with toughness and crack-resistance.
2016-09-27
Technical Paper
2016-01-2124
Sara Nilsson, Jonas Jensen, Mats Björkman, Erik Sundin
Abstract Carbon fiber-reinforced plastic (CFRP) is one of the most commonly used materials in the aerospace industry today. CFRP in pre-impregnated form is an anisotropic material whose properties can be controlled to a high level by the designer. Sometimes, these properties make the material hard to predict with regards to how the geometry affects manufacturing aspects. This paper describes eleven design rules originating from different guidelines that describe geometrical design choices and deals with manufacturability problems that are connected to them, why they are connected and how they can be minimized or avoided. Examples of design choices dealt with in the rules include double curvature shapes, assembly of uncured CFRP components and access for non-destructive testing (NDT). To verify the technical content and ensure practicability, the rules were developed by, inter alia, studying literature and performing case studies at SAAB Aerostructures.
2016-09-27
Technical Paper
2016-01-8044
Guoyu Feng, Wenku Shi, Henghai Zhang, Qinghua Zu
Abstract In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.
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