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Viewing 1 to 30 of 2798
2017-05-10
Event
2017-04-06
Event
Presentations of this session will address application and research on coatings for exterior body and plastics (including polycarbonate) as well as vehicle interiors and underbody/underhood. Focus will be on the 3-10 year timeframe.
2017-04-06
Event
Presentations in this session include welding (i.e., friction stir, ultrasonic, resistance, arc, laser, etc.) and joining (i.e., brazing, soldering, riveting, bolting, and adhesives) of similar or dissimilar materials (i.e., plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels). Strength, fracture, and fatigue implications of these methodologies will be discussed.
2017-04-06
Event
Presentations in this session include welding (i.e., friction stir, ultrasonic, resistance, arc, laser, etc.) and joining (i.e., brazing, soldering, riveting, bolting, and adhesives) of similar or dissimilar materials (i.e., plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels). Strength, fracture, and fatigue implications of these methodologies will be discussed.
2017-04-06
Event
Presentations of this session will address application and research on coatings for exterior body and plastics (including polycarbonate) as well as vehicle interiors and underbody/underhood. Focus will be on the 3-10 year timeframe.
2017-04-05
Event
Presentations in this session include welding (i.e., friction stir, ultrasonic, resistance, arc, laser, etc.) and joining (i.e., brazing, soldering, riveting, bolting, and adhesives) of similar or dissimilar materials (i.e., plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels). Strength, fracture, and fatigue implications of these methodologies will be discussed.
CURRENT
2017-03-28
Standard
J1639_201703
This SAE Recommended Practice provides a system for classification and specification for limited number of polyamides (nylons) used in the Automotive Industry. Based upon ASTM D 4066, Classification System for Nylon Injection and Extrusion Materials (PA), it calls for additional descriptive characteristics and properties commonly used in the Automotive Industry. This document applies to natural and non-color matched black, heat-stabilized polyamide compounds only. Color matched compounds shall be defined by the proprietary OEM standards. This document allows for the use of recycled, reconstituted, and regrind materials provided that the requirements as stated in this document are met, the material has not been altered or modified to change its suitability for safe processing and use, and the material shall be identified as such.
2017-03-28
Technical Paper
2017-01-0468
Raj S. Roychoudhury
Abstract A new weld design to form plastic hollow articles is conceived. Its design is T-shaped such that the joint loading under pressure is no longer in peel but in tension, vertically to the weld surface. This weld design can be easily achieved, overcoming the limitation of die lock in injection molding and by the hot plate weld design adopted for this welding. Test samples were built to evaluate the new weld design concept and hot plates designed to help perform this weld joint. Pull test on the conventional L-shaped and the new T- shaped welded samples show an improvement of about 50% weld strength for the new T-shaped weld design. Hence a weld joint stronger than the parent material, in forming plastic hollow articles, is possible.
2017-03-28
Technical Paper
2017-01-0508
Gabor Kiss, Yuya Ando, Martin Schifko
Abstract Simulation tools are becoming more and more popular in the automotive industry since they can significantly reduce the costs required for development of new models. Currently there are many computational fluid dynamics (CFD) tools available on the market and becoming indispensable tools for R&D in many of the automotive applications. However there are some applications which require much effort by highly skilled engineers to prepare the model and impractical level of computation time even using a cluster computer using the conventional CFD tools due to the nature of physics and complexity of a geometry such like dip painting process. Therefore, corrosion protection engineers are striving to find an alternative solution. Another issue is that the main focus of those available CFD tools are problems occurring during the dip paint simulations and they omit problems occurring after the object dips out from the bath, such as retained water or bake drips.
2017-03-28
Technical Paper
2017-01-0507
Christian K. Riener, Anna-Elisabeth Raab, Gerald Luckeneder, Martin Rosner
Abstract Zinc-coatings with a substantial Magnesium content have been in use for over 30 years by now. Unlike the well-established Zn-Al-Mg coatings originating from Japan which have significant higher alloying contents applied mainly for building applications, this Zinc Magnesium Aluminum coating (ZM) is also specifically designed to meet the requirements of car manufacturers. The ZM coating introduced by voestalpine, corrender, is in the upper range of ZM-alloying compositions, which was set by VDA (German Association of the Automotive Industry) and SAE to be within 1.0 to 2.0 wt. % Mg and 1.0 to 3.0 wt. % Al. The properties of these “European” Zinc-Magnesium coatings are well comparable within this range. Compared to GI and GA ZM coatings exhibit significant advantages in the press shops with its excellent formability and reduced galling and powdering respectively which is a significant advantage for the forming of outer panels.
2017-03-28
Technical Paper
2017-01-0125
Marco Pizzi, Mauro Zorzetto, Alberto Barbano, Piercarlo Merlano, Luca Vercellotti
Abstract The emission reduction in gasoline and diesel engines is driving the introduction of systems implementing additives in liquid form: in particular water for injection systems in gasoline engines and urea solutions (AD-blue) in SCR (Selective Catalytic Reduction) systems in diesel engines. Owing to water and AD-Blue can freeze in the car operative temperature range, the tanks must be equipped with heaters to guarantee a sufficient amount of additives in liquid form. Currently used technologies are ceramic PTC (Positive Temperature Coefficient) elements and distributed metal resistors. Ceramic PTC based heaters concentrate all the power in small volumes. They need thermally conductive elements distributing the power over a wide area. The assembly is complex and the cost of the metal parts and related packaging technologies used to insulate the heater from the environment (water or urea) is typically high. Metal resistors are cheaper but must be controlled in current.
CURRENT
2017-03-28
Standard
J1344_201703
This SAE Recommended Practice provides a system for marking plastic parts to designate the type of material from which the part was fabricated.
2017-03-28
Technical Paper
2017-01-0489
Hyunkwon Jo, Jongsoo Kim, Jaemin Park, Heeseung Yang, Hyunmin Park
Abstract Cost reduction is an important issue in the intense competition automotive industry. Interior parts which are mainly consist of plastic have same issue. The manufacturing main processes of plastic products are injection and assemble and the cost of injection depends on injection cycle time. Therefore many studies for the reduction of injection cycle time have been implemented. However the researches based on engineer's experiences have limits so, nowadays many studies utilize CAE. In this paper, the study for the reduction of cycle time focused on injection molding design. To satisfy appearance quality with the reduction of cycle time, the design of injection molding was optimized by using CAE. The result of CAE showed many causes and effects of problems. The optimization of injection molding design improved the quality with the reduction of cycle time. Finally, the product based on CAE showed good quality and cycle time reduction in comparison with previous products.
2017-03-28
Technical Paper
2017-01-1741
Hyerin Choi, JunHo Song, Jae kwang Lee, Jaeyong Ko
Abstract Recently, it is one of the major problems in the automotive industry that grating is occurred form the place that more than two different materials combined. It is the most severe case that the noise generates between automobile seats and other relative parts (or within seat parts). The purpose of this research verifies and suggests the way to reduce squeak noise between two different parts through the stick-slip test which is regulated by VDA. The two materials - the seat trim cover and the plastic - were selected as major factors. We conducted the test with two different types of seat trim cover (authentic and artificial leather) and plastics (PP and ABS) with 4 levels of embossing size (0 to 3, level ‘0’ is non-embossing. Level 1 is the biggest embossing and it goes through smaller. Level 3 is the smallest embossing size). Test results were reported with 1 to 10 Risk Priority Number (RPN) which was proposed by VDA (Verband der Automotilindustrie).
2017-03-28
Journal Article
2017-01-0484
Harchetan Singh Aneja, Harmeet Singh, Aashish Parmar, Rohan Sharma
Abstract The automotive industry, known for its competitiveness & innovations globally, researches for continuous improvement of part performances along with reduction of cost & weight. These are amongst the top priority goals across all OEMs. In the long list of automobile parts, pipe clamps have paved their way of design through generations from being of metal to plastic that has expanded its scope of application & performance. In an automobile, plastic clamps are widely used to hold single or multiple water, fuel or brake pipes of various diameters to vehicle body at various locations such as underbody (prone to stone chipping) or engine room (prone to high temperatures), etc. Plastic clamps are preferred over metallic clamps for their cost, weight, performance & productivity. Primarily, in all application areas, a clamp must be able to hold the pipes with consistent & sufficient performance that is quantified through parameters such as thrust force and pipe removal force.
2017-03-06
WIP Standard
AMS3217/2D
This specification covers a standard acrylonitrile butadiene (NBR-L) rubber stock with low acrylonitrile content in the form of molded test slabs.
CURRENT
2017-03-02
Standard
AMS3593B
This specification covers an irradiated, thermally-stabilized, flame-resistant, modified-polyvinylidene-fluoride plastic in the form of extra-thin-wall tubing.
CURRENT
2017-03-01
Standard
AMS3582B
This specification covers a crosslinked polyvinyl chloride plastic in the form of flexible, thin-wall, heat-shrinkable tubing.
CURRENT
2017-02-28
Standard
AMS3683B
This specification covers a thermally-stabilized, irradiated, modified fluoropolymer in the form of very-thin-wall tubing.
Viewing 1 to 30 of 2798

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