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2017-04-04
Event
BE & D cover several important areas that are related to vehicle body, including its components such as instrument panel, steering column and wheel, seats, hood, decklid, transmission cross-member, hard mounted chassis, CRFM, etc. Topics included are: Novel concepts, Analysis, Design, Testing, Predictions of strength, stiffness, and fatigue life, welding methods, vehicle body quality, durability, reliability, safety, ride & handling, NVH, aerodynamics, mass reduction, as well as fuel economy.
2017-04-04
Event
Key words: residual stress, retained austenite, x-ray diffraction, neutron diffraction, induction hardening, carburizing, shot peening, quench and template, residual stress simulation, residual stress test
2017-04-04
Event
Focuses on innovative and improved fatigue methodologies and problem-solving techniques on automotive components, assemblies and vehicles based on material characterization, testing and CAE (Computer Aided Engineering) analysis.
2016-11-08
Technical Paper
2016-32-0020
TL Balasubramanian, V Lakshminarasimhan, Srivenkata subramani N, Ajith kumar S, Sudhagar V
Development of small air cooled motorcycles is ever challenging due to combination of customer expectation, regulatory requirements and cost factors. Achieving higher performance and emission standards means higher engine and parts operating temperature. Under these changes meeting durability targets at reasonable cost needs good understanding of material, surface treatment and tribological aspects. In this paper some of the surface and process improvements done to reduce wear in engine valves is discussed in detail. Design of engine valves shall ensure meeting thermal, mechanical strength requirements wear and durability targets. Surface treatments, coating, surface finish and also use of special materials in tip, valve stem, seat ensures higher durability; low wear in valve and interfacing parts. During new engine development process verification tests, wear observed in valve stem- valve guide, valve tip- screw interface.
2016-10-17
Technical Paper
2016-01-2205
Chris McFadden PhD, Kevin Hughes PhD, Lydia Raser PhD, Timothy Newcomb
Hybrid drivetrain hardware combines an electric motor and a transmission, gear box, or hydraulic unit. With many hybrid electric vehicle (HEV) hardware designs the transmission fluid is in contact with the electric motor, and so some OEMs and tier suppliers have concerns about the electrical properties of automatic transmission fluids (ATFs). Lubrizol has conducted a fundamental research project to better understand the electrical conductivity of ATFs. In this paper we will present conductivity data as a function of temperature for a range of commercially available lubricants, including engine oils and gear oils, in addition to ATFs. All fluids, regardless of type, had conductivities in the range of 1E-8 to 1E-10 S/cm at 100oC and as such are good insulators with the ability to dissipate static charge. Next we will deconstruct one ATF to show the relative impact of the various classes of lubricant additives.
2016-10-17
Technical Paper
2016-01-2350
Zhien Liu, Jiangmi chen, Sheng-hao Xiao
This paper combines fluid software STAR-CCM+ and finite element software ABAQUS to stimulate the internal field of this Gasoline engine exhaust manifold based on the theory of loose coupling. Through the simulation of car parking cooling - full load condition at full speed, we estimate thermal fatigue life of the exhaust manifold with the plastic strain increment as the evaluation parameters. Results shows that the manifold satisfies the target life performance. Here we also made a consideration about the how the bolt force affects the manifold elastic and plastic material behavior.
2016-10-17
Technical Paper
2016-01-2204
Takafumi Mori, Masanori Suemitsu, Nobuharu Umamori, Takehisa Sato, Satoshi Ogano, Kenji Ueno, Oji Kuno, Kotaro Hiraga, Kazuhiko Yuasa, Shinichiro Shibata, Shinichiro Ishikawa
One effective and easy way to improve fuel economy for automobiles is to decrease viscosity of lubricants, as it brings less churning loss. However, this option creates a higher potential for thinner oil film, which could damage the mechanical parts. This paper describes a new low-viscosity gear oil technology which was successfully developed to improve wear at tapered-roller bearings in differential gear units, whereas achieving higher fuel economy performance. As for tapered-roller bearings in differential gear units protected by gear oils, one major damage is supposed to cause wear at large end face of rollers and the counterpart, so-called bearing bottom wear. In order to understand the wear mechanism, wear at rolling contact surface of rollers and the counterparts, so-called bearing side wear was additionally observed to confirm the wear impact on tapered-roller bearing.
2016-09-27
Technical Paper
2016-01-8044
Guoyu Feng, Wenku Shi, Henghai Zhang, Qinghua Zu
In order to predict the fatigue life of heavy commercial vehicles thrust rod made of rubber material dumbbell specimens and uniaxial tensile fatigue tests. Based on the measured data samples to the maximum principal strain injury parameters established rubber uniaxial fatigue life prediction models. In the longitudinal tension and compression loading, fatigue life V rods were predicted, and by the uniaxial fatigue test verification, the results show that the maximum principal strain prediction model, the maximum error is less than 10% predicted better results. Show by dumbbell specimen data, the establishment of a spherical hinge rubber life prediction model method, it is possible to predict the fatigue life of the thrust rod.
2016-09-27
Technical Paper
2016-01-8027
Stefan Steidel, Thomas Halfmann, Manfred Baecker, Axel Gallrein
Rolling resistance and tread wear of tires do particularly influence the maintenance costs of commercial vehicles. Although the tire labeling is established in Europe, it is meanwhile well-known that, due to the respective test procedures, these labels do not hold in realistic application scenarios in the field. This circumstance arises from the development phase of tires, where the respective performance properties are mainly evaluated in tire/wheel standalone scenarios in which the wide range of usage variability of commercial vehicles cannot be considered adequately. Within this article we address a method to predict indicators for rolling resistance and tread wear of tires in realistic application scenarios considering application-based factors of influence like specific customers, operation circumstances, regional dependencies, fleet specific characteristics etc. Moreover, the prescribed methodology may also be transferred to the prediction of fuel consumption and emission.
2016-09-20
Journal Article
2016-01-2022
Ajay Rao, Vivek Karan, Pradeep Kumar
Abstract Turbulence is by far the number one concern of anxious passengers and a cause for airline injuries. Apart from causing discomfort to passengers, it also results in unplanned downtime of aircrafts. Currently the Air Traffic Control (ATC) and the meteorological weather charts aid the pilot in devising flight paths that avoid turbulent regions. Even with such tailored flight paths, pilots report constant encounters with turbulence. The probability of turbulence avoidance can be increased by the use of predictive models on historical and transactional data. This paper proposes the use of predictive analytics on meteorological data over the geographical area where the aircraft is intended to fly. The weather predictions are then relayed to the cloud server which can be accessed by the aircraft planned to fly in the same region. Predictive algorithms that use Time series forecasting models are discussed and their comparative performance is documented.
2016-09-18
Technical Paper
2016-01-1916
Raffaele Gilardi, Davide Sarocchi, Loredana Bounous
A wide range of different carbon powders is available and currently used in friction materials like coke, graphite and carbon black. The effect of the type of carbon on braking performance has been extensively investigated in the past and it has been demonstrated that graphite can play an important role in copper-free brake pads. However, there are no studies about the influence of carbon powders on the processability of brake pads. Brake pads need to be painted in order to avoid corrosion. Usually electrostatic painting is used on industrial scale, which requires the brake pads to be conductive. NAO brake pads (and especially Cu-free NAO brake pads) are rather insulating, and therefore difficult to paint. In this presentation we’ll show how special carbon powders can increase the electrical conductivity and therefore allow easy painting of brake pads. Based on these investigations, a new copper-free NAO formulation has been developed.
2016-09-18
Technical Paper
2016-01-1914
Pavlina Peikertova, Miroslava Kuricova, Alena Kazimirova, Jana Tulinska, Magdalena Barancokova, Aurelia Liskova, Marta Staruchova, Mira Horvathova, Silvia Ilavska, Eva Jahnova, Michaela Szabova, Miroslav Vaculik, Jana Kukutschova, Karla Kucova, Maria Dusinska, Peter Filip
Particulate air pollution from road traffic currently represents significant environmental and health issue. Attention is also paid to the “non-exhaust pollution sources,” which includes brake wear debris. During each brake application, the airborne and nonairborne particles are emitted into the environment due to wear. High temperatures and pressures on the friction surfaces initiate chemical and morphological changes of the initial components of brake pads and rotating counterparts. Understanding of impact of matter released from brakes on health is vital. Numerous studies clearly demonstrated that particulate matter caused potential adverse effects related to cytotoxicity, oxidative stress, stimulation of proinflammatory factors, and mutagenicity on the cellular level. This paper compiles our main results in the field of genotoxicity, immunotoxicity, and aquatic toxicity of airborne brake wear particles.
2016-09-18
Technical Paper
2016-01-1909
Diego Adolfo Santamaria Razo, Fernao Persoon
Environmental and financial factors are leading developments in the automotive industry, friction materials are not an exception. Different associations around the globe are increasing their attention in regards to fine dust emissions. End users are increasing their focus on comfort and cost due to global economic conditions. Two of these factors are directly related to each other: comfort and fine dust. They are the result of tribologic mechanisms deriving in pad and disc wear. Such mechanisms linked to friction performance are the consequence of the interaction between friction material surface and disc surface. The definition of what is being formed between the two surfaces is a continuously evolving layer called third body layer (transfer layer, tribologic film, among others) and it has been deeply studied in different papers. In order to be formed and to work properly, the third body layer needs to possess a strong chemical and mechanical stability.
2016-09-18
Technical Paper
2016-01-1932
Niclas Strömberg
During several years a toolbox for performing virtual rig tests of a brake disc has been developed by the author. A thermo-flexible multi-body model of a test rig is derived and implemented. A thermo-mechanical model of the pad-disc system is formulated including thermo-elasticity, frictional contact and wear. The energy balance at the contact interface is governed by contact conductance that depends linearly on the contact pressure and the frictional heat depends on a temperature dependent coefficient of friction. Instead of adopting a standard Lagrangian approach, the disc is formulated in an Eulerian frame like a fluid. This is then coupled to the pad most accurately by using Signorini’s contact conditions, Coulomb’s law of friction and Archard’s law of wear. The numerical treatment of these laws are performed by applying an augmented Lagrangian formulation, which in turn is solved with a non-smooth Newton method.
2016-09-18
Technical Paper
2016-01-1957
Seonho Lee, Heejae Kang, Ohchul Kwon, Chirl Soo Shin
A trend in automotive parts development is the pursuit of long life, high quality and reliability. The increase in service life of automotive wheel bearings, by improving the rolling contact fatigue (RCF) life of bearing steels, was investigated. Conventional studies of bearing steels and heat treatments have dealt with quenching and tempering (Q/T) in 52100 steel. This study is a new trial to increase the strength of bearing steels by special austempering in phases after general Q/T heat treatments.
2016-09-18
Technical Paper
2016-01-1915
Meechai Sriwiboon, Seong Rhee, Kritsana Kaewlob, Nipon Tiempan, Rungrod Samankitesakul
Two formulations have been selected and tested for this investigation; Low-Copper NAO and Copper – Free NAO. Each formulation was processed to achieve 3 levels of porosity; 12, 17 and 22%. Each sample was tested for hardness (HRR, HRS, and HRL), natural frequencies and compressibility plus performance testing for friction, wear and brake squeal. This paper describes correlations or lack of them between all the measurements.
2016-09-18
Technical Paper
2016-01-1910
Philippe Dufrenoy, Vincent Magnier, Ruddy MANN, Anne-Lise CRISTOL, ITZIAR SERRANO
A methodology to identify the bulk properties of friction material from their formulation V. Magnier; I. Serrano; AL. Cristol ; P. Dufrénoy* University of Lille Cité scientifique Avenue Paul Langevin F-59655 Villeneuve d’Ascq Cedex * Corresponding author : philippe.dufrenoy@univ-lille1.fr Friction materials for braking applications are made of a high number of components leading to bulk properties which guarantee the performances. Development are mainly made by a trial-error methodology due to the misunderstanding of the relationship between formulation and process and properties. In this work we propose to identify this relationship by an experimental methodology combined with microstructural analysis. The first step is the description of the microstructure obtained by tomographic analysis leading to quantitative information about the morphology of the components, their distribution in the volume, orientations, etc.
2016-09-18
Technical Paper
2016-01-1912
Bo Hu, Sydney Luk, Peter Filip
Copper and copper alloys are widely used in friction materials such as brake pad formulations as one of key ingredients by providing good thermal conductivity and high temperature friction stability to achieve desired friction performance, fade and wear resistance. However, the use of copper or copper containing material is being restricted in brake pads due to environment and health concerns. Extensive works have been made to explore the copper substitutes but most of these efforts became ineffective and failed with issues either thermal fade or excessive pad/rotor wear. In this paper, friction and wear responses were examined when a metallic composite material was used as the copper substitute in NAO and Low-met brake formulations where the copper and copper alloys were added 8% and 22% respectively.
2016-09-18
Journal Article
2016-01-1943
Tadayoshi Matsumori, Yoshitsugu Goto, Noboru Sugiura, Kenji Abe, Yoshihiro Osawa, Yosuke Akita, Satoshi Wakamatsu, Katsuya Okayama, Kyoko Kosaka
Abstract This paper deals with friction under wet condition in the disk brake system of automobiles. In our previous study, the variation of friction coefficient μ was observed under wet condition. And it was experimentally found that μ becomes high when wear debris contains little moisture. Based on the result, in this paper, we propose a hypothesis that agglomerates composed of the wet wear debris induce the μ variation as the agglomerates are jammed in the gaps between the friction surfaces of a brake pad and a disk rotor. For supporting the hypothesis, firstly, we measure the friction property of the wet wear debris, and confirm that the capillary force under the pendular state is a factor contributing to the μ variation. After that, we simulate the wear debris behavior with or without the capillary force using the particle-based simulation. We prepare the simulation model for the friction surfaces which contribute to the friction force through the wear debris.
2016-09-18
Journal Article
2016-01-1939
Toshikazu Okamura
Abstract Brake judder is one of the most serious problems in automotive-brake systems. It is basically a forced vibration caused by the friction-surface geometry of a brake disc, and therefore, disc rotors play a significant role in judder. There are two types of judder: cold and hot. Hot judder is caused by the thermo-mechanical deformation of a brake disc due to high-speed braking. There are several shapes of deformation, e.g., coning and circumferential waviness. Circumferential waviness is caused by thermo-mechanical buckling and typically found as a butterfly shape in a 2nd rotational-order and hot-spotting. In a previous paper, two groups of disc castings with different material homogeneity were machined intentionally to have two kinds of dimensional variations.
2016-08-29
Standard
AMS6426F
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
2016-08-29
WIP Standard
GAF16AA
Several different pressure test calculations exist in different tubing specifications. This request is to standardize on one formula.
2016-08-29
Standard
AIR1412C
This document lists those guidelines recognized as being essential for consideration by the designer who is preparing to select an elastomer as part of an aerospace design.
2016-08-27
WIP Standard
AMS6260S
This specification covers an aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
2016-08-27
WIP Standard
AMS6267J
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
2016-08-27
WIP Standard
AMS6265P
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
2016-08-24
Standard
AMS3681D
This specification covers an electrically-conductive adhesive supplied as two components, a silverfilled, epoxy-base adhesive and a separate curing agent which may be paste or liquid.
Viewing 1 to 30 of 14297

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