Criteria

Text:
Topic:
Display:

Results

Viewing 1 to 30 of 21289
2017-09-28 ...
  • September 28, 2017 (8:30 a.m. - 4:30 p.m.) - Ft. Worth, Texas
Training / Education Classroom Seminars
The challenges associated with using composites as a replacement for aluminum reside primarily in the complex manufacturing processes and technologies for fabricating composite parts. The high cost of composites material and its manufacturing complexity have been inhibitors to the wide transfer of this technology to the non-aerospace market. The search for solutions to high manufacturing costs and efficient manufacturing processes have resulted in intense research by government, aerospace industry companies, and space agencies worldwide.
2017-07-26 ...
  • July 26-27, 2017 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
  • December 4-5, 2017 (8:30 a.m. - 4:30 p.m.) - Puyallup, Washington
Training / Education Classroom Seminars
The requirements for producing an FAA approved replacement part can be daunting. Understanding the steps required in the FAA Parts Manufacturer Approval (PMA) process can greatly streamline the approval life-cycle and reduce unnecessary costs and delays, thereby shortening the time and cost to market. This course is designed for those organizations and individuals interested in designing and manufacturing replacement parts for civil aviation aircraft. This two-day course covers the crucial subjects and steps of the FAA-PMA approval process.
2017-04-04
Event
This technical session focuses on fundamental and applied research that lowers frictional energy losses and enhances reliability and durability of automotive components. The topics include, but not limited to engine and drivetrain tribology, seals, bearing and gear lubrication, materials tribology, surface engineering, lubricants and additives, computer-aided tribology, tribotesting, as well as friction, wear and lubrication fundamentals.
2017-03-28
Technical Paper
2017-01-0461
R. Rajendran, Ravikumar N, S.S.M Abdul Majeed
Brake disc provides friction force with minimum weight loss on application of brake. The pad material only experiences more wear and friction. Disc and pad materials are selected to give a stable and high coefficient of friction (0.25-0.40). COF is directly proportional to braking force generated and inversely proportional to the stopping distance. Brake pad is mainly produced from asbestos materials. Asbestos is an excellent material for brake pad application.. Considering the environmental pollution and human health safety, the asbestos cannot be used and there is a need to find an alternate material. The aim of the study is to identify a new material for replacement of pad material in practice. In this study, wear, hardness and friction properties of E glass fibre with epoxy resin and cashew friction dust composite are studied and compared with brake pad material in practice.
2017-03-28
Technical Paper
2017-01-1122
Yashodhan V. Joshi
Vehicle noise has reduced over the years due to the customer demand for quieter vehicles. As engines have become quieter by efforts to reduce the combustion noise, as well as, by moving away from mechanical fuel pumps to common rail fuel pumps, the geartrain noise has come under increased scrutiny. Gear whine could be a result of multiple factors, and gear profile distortion is one of those factors. ISO 10064 provides guidance on the distortion due to temperature effects, but does not describe other influences in detail. There is not much published literature about gear whine due to profile distortion. The work attempts to fill that gap by describing a gear whine problem due to profile distortion and load change and it’s resolution by changing the gear design.
2017-03-28
Technical Paper
2017-01-0250
Jizhou Zhang, Jianhua zhou PhD, Mian LI, Min Xu
To improve the system performance, precision manufacturing is required for production of the internal combustion engines (ICEs), a typical complex nonlinear system. Previous studies show that tolerances of critical dimensions have significant impacts on the engine performance. Among many critical factors, friction loss is one of the most important ones that affect the output performance of ICEs. It is necessary to recognize and control the tolerances which affect the friction loss. Of all the friction pairs for the engine, it is observed that the piston-cylinder friction pair and the bearing system take up nearly 70% of the total friction loss. In this work a novel multi-objective tolerance design optimization problem considering two friction systems mentioned above is proposed and solved. First two separated simulation models, the piston-cylinder and the bearing are built using AVL Excite Piston & Ring® and AVL Excite Power Unit®, respectively.
2017-03-28
Technical Paper
2017-01-0860
PengBo Dong, Jun Yamauchi, Keiya Nishida, Youichi Ogata
With the aim of improving engine performance, recent trend of fuel injection nozzle design followed by engineers and researchers is focusing on more efficient fuel break up, atomization, and fuel evaporation. Therefore, it is crucial to characterize the effect of nozzle geometric design on fuel internal flow dynamics and the consequent fuel-air mixture properties. In this study, the internal flow and spray characteristics generated by the practical multi-hole (10 holes) nozzles with different nozzle hole length and hole diameter were investigated in conjunction with a series of computational and experimental methods. Specifically, the CFD commercial code was used to predict the internal flow variation inside different nozzle configurations, and the high-speed video observation method was applied to visualize the spray evolution processes under non-evaporating conditions. Moreover, the Laser Absorption Scattering method was implemented to explore the spray evaporation characteristics.
2017-03-28
Technical Paper
2017-01-0543
Oliver Hofmann, Shijin Han, Daniel Rixen
This study discusses model-based injection rate estimation in common rail diesel injectors exhibiting aging phenomena. Since they result in unexpected injection behavior, aging effects like coking or cavitation may impair combustion performance, which justifies the need for new modeling and estimation approaches. To predict injection characteristics, a simulation model for the bottom section of the injector is introduced, with a main focus on modeling the hydraulic components. Using rail pressure and control piston lift as inputs, a reduced model is then derived in state-space representation, which may be used for the application of an observer in hardware-in-the-loop (HIL) environments. Both models are compared and validated with experimental data, with which they show good agreement. Aging efects and nozzle wear, which result in model uncertainties, are considered using a fault model in combination with an extended Kalman filter (EKF) observer scheme.
2017-03-28
Technical Paper
2017-01-1062
Abdelkrim Zouani, Gabriela Dziubinschi, Vidya marri, Simon Antonov
In modern automotive engines, Variable Displacement Oil Pump (VDOP) is becoming the pump of choice to reduce friction and deliver stringent fuel economy. However, this pump creates pressure ripples, at the outlet port during a complete shaft rotation, causing oscillating forces within the system and leading to the generation of tonal noises and vibrations. In order to minimize the level of noise different porting geometries and vane spacing are used. This paper presents an optimization method intended to identify the best possible spacing for the conventional 7-vanes and 9-vanes oil pumps. The method integrates a Matlab based oil pressure trace model into Mode Frontier computation platform. Bench tests are performed on several pumps with different vane spacing to measure the harmonics of the pressure ripples at the pump outlet in order to validate the results of the optimization study.
2017-03-28
Technical Paper
2017-01-0416
Vishal BARDE, Baskar Anthonysamy, Ganeshan Reddy, Senthil S, Visweswara lenka, Gurdeep Singh Pahwa
Power steering pump is vital component of hydraulic power steering system. Failure of steering pump can lead to loss of power assistance. Prediction of hub load on pump shaft is an important design input for pump manufacturer. Higher hub loads than design load of pump bearing can lead to seizure of pump. Pump manufacturer has safe limits for hub load. Simulations can assist for optimization of belt layout and placement of accessories to reduce the hub load. Lower hub load can have direct effect on improvement of pump durability. This paper deals with dynamic simulation of belt drive system in MSC.ADAMS as well as vehicle level measurement of hub load on power steering pump. Hub load is measured with two different belt layout as well as in different maneuver related to cranking and high speed conditions at which the worst load cases are seen.
2017-03-28
Technical Paper
2017-01-0011
Kesav Kumar Sridharan, Swaminathan Viswanathan
Current generation automobiles are controlled by electronic modules for performing various functions. These electronic modules have numerous semiconductor devices mounted on printed circuit board. Solders are generally used as thermal interface material between surface mount devices and printed circuit boards (PCB) for efficient heat transfer. In the manufacturing stage, voids are formed in solders during reflow process due to outgassing phenomenon. The presence of these voids in solder for power packages with exposed pads impedes heat flow and can increase the device temperature. Hence it is imperative to understand the effect of solder voids on thermal characteristics of semiconductor devices. But the solder void pattern will vary drastically during mass manufacturing. Replicating the exact solder void pattern and doing detail simulation to predict the device temperature for each of the manufactured module is not practical.
2017-03-28
Technical Paper
2017-01-1032
Xavier Llamas, Lars Eriksson
Downsizing and turbocharging with single or multiple stages has been one of the main solutions to decrease fuel consumption and harmful exhaust emissions, while keeping a sufficient power output. An accurate and reliable control-oriented compressor model can be very helpful during the development phase, as well as for engine calibration, control design, diagnostic purposes or observer design. A complete compressor model consisting of mass flow and efficiency models is developed and motivated. The proposed model is not only able to represent accurately the normal region measured in a compressor map but also it is capable to extrapolate to low compressor speeds. Moreover, the efficiency extrapolation is studied by analyzing the known problem with heat transfer from the hot turbine side, which introduces errors in the measurements done in standard gas stands.
2017-03-28
Technical Paper
2017-01-1066
Christoph Beerens, Alexander Mueller, Kimm Karrip
As emissions regulations and carbon footprint are more and more demandingly regulated, thermal efficiency of engine components must be optimized. Valve group components have to allow for ever increasing temperatures, endure aggressive condensate or even contribute directly to rising efficiency and emissions demands. MAHLE has developed a new technology in order to measure valve temperatures in real time, i.e. Transient Valve Temperature Measurement (TVTM). This is a complex methodology using thermocouples installed inside of the valves, offering the possibility to run the engine at different conditions, without any functional changes in the valve train system at all. Specifically valve rotation is not affected and thus temperatures all around the valve seat can be captured during rotation. The test is cost effective, using series’ components only.
2017-03-28
Technical Paper
2017-01-0893
Marek Tatur, Kiran Govindswamy, Dean Tomazic
Demanding CO2 and fuel economy regulations are continuing to pressure the automotive industry into considering innovative powertrain and vehicle-level solutions. Powertrain engineers continue to minimize engine internal friction and transmission parasitic losses with the aim of reducing overall vehicle fuel consumption. Strip friction methods are used to determine and isolate components in engines and transmissions with the highest contribution to friction losses. However, there is relatively little focus on friction optimization of Front-End-Accessory-Drive (FEAD) components such as alternators and AC compressors. This paper will outline the development of a flexible test stand that allows for highly accurate torque measurements on such components under precisely controlled environmental boundary conditions and device loads.
2017-03-28
Technical Paper
2017-01-0323
Rosa Radovanovic, Samuel J. Tomlinson
Press-in-place gasket stability is required to maintain consistent and predictive sealing compression in a sealing joint utilizing a housing groove and a mating component sealing surface. Without proper balance between height of the groove and height of the gasket, the sealing joint can be compromised. It is industry standard to balance design variables with the desire to achieve long term sealability and gasket stability. The percent of gasket out of groove was varied to study the interactions of the design control and the resultant deviation of gasket centerline to the groove centerline. Finally, an optimal percentage of gasket out of groove is recommended.
2017-03-28
Technical Paper
2017-01-0366
Xingyu Liang, Yuesen Wang, shuhe huang, guichun YANG, Lin Tang, Guoqi Cui
Due to the mechanical forces under high temperature and pressure conditions, the engine cylinders cross section will not be a round circle any more once they are installed. Therefore, both static and dynamic conditions can change the geometry of the cylinders. On the other hand, deformation of engine cylinder causes increasing lubricating oil consumption and abnormal wear, resulting of worse fuel economy and emissions. However, prediction of deformation on a liner has not been made because of the complication of conditions and structure. In this study, a V6 engine body model was built and meshed with Hypermesh suit software. Also, cylinder deformation under static condition has been simulated and analyzed. Basically, few parameters like pre-tightened force, structure and distribution of bolts have been investigated to figure out how the cylinder bore deformation behaves via finite element analysis. Also, a simple Matlab program had been developed to process the data.
2017-03-28
Technical Paper
2017-01-1313
Bao Wang, Jianhua zhou PhD, Min Xu
Manufacturing tolerances are inevitable in nature. For the bearings used in internal combustion engines, the manufacturing tolerances of roundness, which can be very close to the bearing radial clearance on scale, will affect the lubrication of the bearings. However, there is insufficient understanding of this mechanism. The current study aims to find out the effects of the amplitude and the phase of journal roundness in the shape of ellipse on the lubrication of engine bearings, and interaction impacts of these two factors are also studied. First the elastohydrodynamic (EHD) theory is applied to model the bearing as the roundness is only of a few microns and the EHD model can be more precise by considering the elastic deformation of the journal and the bearing bush. The analysis of the DOE results shows that the roundness amplitude decides the degree of the variation of the bearing friction power loss.
2017-03-28
Technical Paper
2017-01-1025
Qinghe Luo, Baigang Sun, Xi Wang
Hydrogen is the most promising way for energy carrier because it has fast combustion velocity, the wide range of sources and the cleaning of combustion products. The hydrogen internal combustion engine (HICE) with turbocharger has been used to solve the contradiction of the power density and controlling NOx. However, the selection of the compressor for HICE with turbocharger is very different from the traditional engines because of the gas fuel. Hydrogen as the gas fuel takes the cylinder volume, which will increase the pressure and reduce the mass flow rate of air in the cylinder. Thus, this paper put forward a new method for the HICE with turbocharger taking into account of the effect of hydrogen in the cylinder. This method can calculate the turbocharging pressure ratio and the mass flow rate of air through the target power and the general parameters such as the displacement of cylinder, the intake temperature of hydrogen and the equivalence ratio of the mixture.
2017-03-28
Technical Paper
2017-01-1331
Marko Basic, Thomas Resch
This paper describes a numerical study of the effect of hollow crankshafts on crankshaft local strength and durability as well as slider bearing contact behavior. Crankshaft dynamic simulation for durability is still a challenging task, although numerical methods are already worldwide established and integrated part of nearly every standard engine development process. Such standard methods are based on flexible multi-body dynamic simulation, combined with Finite Element analysis and multi-axial fatigue evaluation. They use different levels of simplification and consider the most influencing phenomena relevant for durability. Lightweight design and downsizing require more and more detailed methods due to higher deformation of the crankshaft. This is especially true for hollow shafts, as present in motorsport design or aerospace applications, but also for standard engine having high potential for significant weight savings.
2017-03-28
Technical Paper
2017-01-0693
Seungwoo Kang, Wonkyu Cho, Choongsik Bae, Youngho Kim
This paper investigated the influence of injector nozzle hole number on fuel consumption and exhaust emission characteristics of diesel engine. The engine used for the experiment was the 0.4L single-cylinder compression ignition engine which is modified from an 1.6L four-cylinder automotive diesel engine. The fuel injection equipment were operated under 250MPa injection pressure. Three injectors with identical hydraulic flow rate with various combinations of the nozzle hole number(8, 9, and 10) and diameter(105 μm, 100 μm, 95 μm) were compared. The indicated specific fuel consumption and NOx emission of three injectors were on same level because of the identical fuel flow rates and similar in-cylinder pressure traces. Without EGR, the particulate matter(PM) emission were lower with larger nozzle hole number. However, the NOx-PM trade-off were similar at low oxygen concentration with high EGR rate.
Viewing 1 to 30 of 21289

Filter

  • Range:
    to:
  • Year: