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2018-03-06 ...
  • March 6-7, 2018 (8:30 a.m. - 4:30 p.m.) - Lombard, Illinois
  • August 14-15, 2018 (8:30 a.m. - 4:30 p.m.) - Lombard, Illinois
Training / Education Classroom Seminars
Vehicle functional requirements, emission regulations, and thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Given the expected increase in emission-related heat rejection, suppliers and vehicle manufacturers must work together as partners in the design, selection, and packaging of cooling system components. An understanding and appreciation of airflow integration issues and vehicle-level trade-offs that effect system performance are important to the team effort. The severe duty cycles, minimal ram air, and sometimes unconventional package layouts present unique challenges.
CURRENT
2017-10-18
Standard
AS4468G
This SAE Aerospace Standard (AS) covers the requirements for a flexible, lightweight, low pressure, self-extinguishing, silicone hose assembly. The hose has a fully fluorinated fluoropolymer inner liner and is primarily intended for use in aircraft potable water systems.
CURRENT
2017-10-18
Standard
J517_201710
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document (see Tables 1 and 2). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, SAE J518, SAE J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, reference SAE J1475, SAE J1942, and SAE J1942-1. The SAE J517 100R9, 100R10, and 100R11 hoses are discontinued due to lack of demand. For DOD orders see Appendix C.
2017-10-13
Technical Paper
2017-01-5014
Maurilio Pereira Gomes, Igor Santos, Camila Couto, Cristiano Mucsi, Jesualdo Luiz Rossi, Marco Colosio
Abstract This work consists of evaluating the influence of heat treatment on sintered valve seat insert (VSI) obtained with two different high-speed steels powders and one tool steel: AISI M3:2, AISI M2 and AISI D2, respectively. The high-speed / tool steel powders were mixed with iron powders and additives such as manganese sulphide, zinc stearate, graphite and niobium carbide. All the high-speed / tool steel powders had its particle size distribution and morphology analyzed. The heat treatment of the VSI consisted of air quenching followed by double tempering it in seven different and equidistant temperatures, ranging from 100 °C until 700 °C. A data acquisition system with a thermocouple type k attached to the samples was used to determine the air-quenching cooling rate. The mechanical and physical properties measurements were carried out, i.e., apparent density, apparent hardness and crush radial strength.
2017-10-08
Technical Paper
2017-01-2204
Hoon Lee, Kwangwoo Jeong, Sanghoon Yoo, Byungho Lee, Sejun Kim
Abstract Hyundai-Kia Motor Company recently developed a multi-way, electrical coolant valve for engine thermal management module (TMM). The main purposes of the TMM are to boost fuel economy by accelerating engine warm-up and also to enhance engine thermal efficiency by actively controlling the operating temperature. In addition to those, the system can improve vehicle heating and cooling performance as well. The electrical coolant valve is a key component in the TMM as it modulates the amount of coolant flow to individual components in cooling system such as engine oil heat exchanger, heater core, and radiator. The coolant flow modulation is done by controlling the electric valve’s position with using an electric motor attached to the valve. The objective of the valve control is to manage coolant temperature at a desired level that varies depending on vehicle’s operating condition. This paper discusses the control algorithm developed for controlling electrical coolant valve.
2017-10-08
Technical Paper
2017-01-2223
Vikram Singh, Per Tunestal, Martin Tuner
Abstract In recent years, stricter regulations on emissions and higher demands for more fuel efficient vehicles have led to a greater focus on increasing the efficiency of the internal combustion engine. Nowadays, there is increasing interest in the recovery of waste heat from different engine sources such as the coolant and exhaust gases using, for example, a Rankine cycle. In diesel engines 15% to 30% of the energy from the fuel can be lost to the coolant and hence, does not contribute to producing work on the piston. This paper looks at reducing the heat losses to the coolant by increasing coolant temperatures within a single cylinder Scania D13 engine and studying the effects of this on the energy balance within the engine as well as the combustion characteristics. To do this, a GT Power model was first validated against experimental data from the engine.
2017-10-08
Technical Paper
2017-01-2219
Xihui Wang
Abstract The conventional cooling fluids in vehicle engine cooling water jacket have relatively poor heat transfer performance. The key to enhance heat transfer in cooling-jacket is to research a kind of new coolants. Nanofluids have heat transfer enhancement merits. In present study, the numerical simulation on Fe3O4 nanofluid flow in cooling water jacket of Gasoline direct injection engine was performed using computational fluid dynamics ( CFD) software FLUENT. The heat transfer coefficient of nanofluids was calculated and verified by experiment. Fe3O4 nano-particles were used in mixture of water/ethylene glycol as a base fluid. The thermal performance of the nanofluid was studied, also the thermal performance of a cooling-jacket was studied with CFD technology. The simulation was performed for different volumetric concentrations of(1%,2%,5%) nanofluids at different engine speeds. The results showed that heat transfer enhanced compared to the base fluid.
2017-10-08
Technical Paper
2017-01-2456
Yun Li, Jing Shang, Shiwu Zhu, Alina Ma, Robin Lyle, Zijian Li, Nannan Wang, Hua Rong
Abstract This paper presents an Integrated Power Module (IPM) and an Integrated Power Unit (IPU) based on IGBT double-sided cooling technology. The IPU can be used as the motor controller in electric vehicle applications, and the IPM integrated in the IPU is packaged with the latest trench field-stop IGBT devices and is utilized with planar bonding as well as double-sided cooling technology. By adopting the planar bonding and double-sided cooling technology, module design has achieved elimination of the traditional wire bonds, even temperature distribution for the surface of dies, and improvement of thermal performance, which results in lower junction temperature rise. Through these factors, power cycling capability and long-time reliability of the module can be significantly improved. Test results show that compared with traditional single-sided direct liquid cooling module with a pin-fin structure, thermal resistance has been reduced by 23%.
2017-10-08
Journal Article
2017-01-2427
Suresh Kumar Kandreegula, Rahul Jain, Shivdayal Prasad, Rahul Machiya, Avinash Mandyam
Abstract Automotive vehicle includes various systems like engine, transmission, exhaust, air intake, cooling and many more systems. No doubt the performance of individual system depends upon their core design. But for performance, the system needs to be fastened properly. In automotive, most of the joints used fasteners which helps in serviceability of the components. There are more than thousands of fasteners used in the vehicle. At various locations, we found issue of bolt loosening and because of this design intent performance has not met by the system. During product development of ECS (Engine cooling system), various issues reported to loosening the bolt. The pre-mature failure of bolt loosening, increases the interest in young engineers for understanding the behavior of fastener in vehicle running conditions. This paper focuses on the design of wedge shape of washer to avoid bolt loosening.
2017-10-05
Magazine
ICE Breaker! Mazda's Skyactiv-X beats the big guys to market with a promising new production engine that marries Otto and Diesel attributes. Testing mmWave radars in the loop University of Texas researchers develop a real-time HIL testbed that beats the incumbents on cost, time and flexibility. Driverless cars and freeway traffic flow Analysis shows platooning and wave damping can reduce congestion. Editorial: EVs lack a robust charging grid SAE Standards News Mobility for everyone: Automated Driving Systems Supplier Eye The future on stage at Frankfurt The Navigator Time for standard naming of safety features Developing high-energy-density batteries for EVs U.S.
CURRENT
2017-10-03
Standard
AS1055E
This SAE Aerospace Standard (AS) establishes uniform requirements and procedures for the fire testing of flexible hose assemblies and rigid tube assemblies (including coiled tubes) to be used in aircraft or aerospace vehicle fluid systems. These procedures may also be followed for fire tests on other piping components as specified by the customer. It also refers to standard fire test equipment to be used in conducting "referee" fire tests.
CURRENT
2017-09-27
Standard
AS1339H
This Aerospace Standard (AS) defines the requirements for a lightweight polytetrafluoroethylene (PTFE) lined, metallic reinforced, hose assembly suitable for use in high temperature, 400 °F, high pressure, 3000 psi, aircraft hydraulic systems, also for use in pneumatic systems which allow some gaseous diffusion through the PTFE wall.
CURRENT
2017-09-22
Standard
AS150F
This SAE Aerospace Standard (AS) establishes Type classification for those hose assemblies commonly used in aerospace fuel, lubricating oil, and hydraulic fluid systems.
2017-09-19
Technical Paper
2017-01-2045
Shivam Mishra, Sanjay Y
Abstract Air-film cooled gas turbine is widely used in aero-derivative gas turbines. The present paper reviews previously developed air-film blade cooling models. The article further proposes a new blade cooling model for estimating blade coolant mass fraction which takes into account the effect of radiative heat transfer from hot flue gases to aero-derivative gas turbine blade surface. Various possibilities to achieve enhanced performance from aero-derivative gas turbine have been enumerated namely effect of advanced design philosophies, thermal barrier coatings, advancement in blade material. Also adoption of advanced design philosophies such as 3-D CFD would lead to improved component design. Further use of advanced blade material specifically for gas turbine blade application including single-crystal blade, directionally solidified blade material being nickel-chrome-molybdenum alloys may be explored.
2017-09-04
Technical Paper
2017-24-0158
Teresa Castiglione, Giuseppe Franzè, Angelo Algieri, Pietropaolo Morrone, Sergio Bova
Abstract In this paper, we propose a novel control architecture for dealing with the requirements arising in a cooling system of an ICE. The idea is to take advantage of the joint action of an electric pump and of an ad-hoc regulation module, which is used to determine adequate flow rates despite engine speeds. Specifically, a robust Model Predictive Control approach is exploited to take care formally of input/output constraints and disturbance effects of the resulting lumped parameter model of the engine cooling system, which incorporates the nucleate boiling heat transfer regime. Numerical simulations and test rig experimental data are presented. The results achieved show that the proposed control scheme is capable of providing effective and safe cooling while mitigating disturbance effects and minimizing coolant flow rates when compared with the action pertaining to standard crankshaft driven pumps.
2017-09-04
Journal Article
2017-24-0160
Mario Marchetti, Riccardo Russo, Salvatore Strano, Mario Terzo
Abstract The activity described in this paper has been carried out in the framework of a funded project aimed at evaluating the feasibility of a controllable water pump based on an integrated magnetorheological fluid clutch. The advantages consist of an improvement of the overall vehicle performance and efficiency, in the possibility of disengaging the water pump when its action is not required, and in the control of the cooling fluid temperature. So, the design constraints have been defined with reference to the available space, required torque, and electrical power. After an iterative procedure, in which both mechanical design and magnetic field analyses have been considered, the most promising solution has been defined and a first physical prototype has been realized and tested. A preliminary experimental characterization of the developed prototype has been presented.
CURRENT
2017-08-30
Standard
AS5188C
SCOPE IS UNAVAILABLE.
2017-08-29
WIP Standard
AS1975H
This SAE Aerospace Standard (AS) defines the requirements for a polytetrafluoroethylene (PTFE) lined, para-aramid fiber reinforced, hose assembly suitable for use up to 4000 psi, and up to 275 °F, aircraft and missile hydraulic and pneumatic systems.
2017-07-27
WIP Standard
J1406
This SAE Recommended Practice covers the application of hydraulic brake hose (as defined by current issue of SAE J1401) as used to provide a flexible hydraulic connection between wheel end or axle brake system components on motor vehicles. The purpose of this document is to outline design, operating, and service factors in routing a hydraulic brake hose assembly to a vehicle. It is intended to serve as a recommended practice for original equipment manufacturers. Vehicle design circumstances may exist that prevent strict adherence to this document. Any deviations should have the concurrence of all engineering functions involved.
CURRENT
2017-07-14
Standard
J1754/1_201707
This SAE Standard covers steel wire reinforced rubber hose assemblies using connectors specified in SAE J516 for use in hydraulic systems using petroleum based hydraulic fluids with maximum working pressures of 1.7 to 42 MPa. See Part 2, Table 7 for hose operating temperature ranges and identification codes. NOTE: Working pressure is defined as maximum system pressure.
2017-07-14
WIP Standard
J814

This SAE Information Report is a source of information concerning the basic properties of engine coolants which are satisfactory for use in internal combustion engines. Engine coolant concentrate (antifreeze) must provide adequate corrosion protection, lower the freezing point, and raise the boiling point of the engine coolant. For additional information on engine coolants see ASTM D 3306 and ASTM D 4985.

The values presented describe desirable basic properties. The results from laboratory tests are not conclusive, and it should be recognized that the final selection of satisfactory coolants can be proven only after a series of performance tests in vehicles.

The document describes in general the necessary maintenance procedures for all engine coolants to insure proper performance as well as special requirements for coolants for heavy-duty engines.

This document does not cover maintenance of engine cooling system component parts.

CURRENT
2017-07-10
Standard
J3109_201707
The intention of this standard is to establish a framework to measure the efficiency of PWM HVAC Blower Controllers and Brushless DC Motor Controllers and define a usage based overall efficiency. This result can then be used by vehicle OEMs to demonstrate compliance towards requirements or benchmarks established by regulatory agencies.
2017-07-10
Technical Paper
2017-28-1951
K Nantha Gopal, B. Ashok, Rishabh Bahuguna, Tanmay Prasad
Abstract Thermal management is one of the most challenging and innovative aspects of the automotive industry. The efficiency of the vehicle cooling framework unequivocally relies upon the air stream through the radiator core. Significant advances in thermal management are being embraced in the field of radiator material and coolant. The radiator shouldn't be exclusively credited for the reliable cooling of the engine. There are other auto parts that play an essential role in keeping engine temperature at a manageable level. The fan-shroud assembly is an important component of the cooling system. While the fan is responsible for drawing in air, the fan shroud's job is to ensure uniform air distribution to the radiator core. By assisting airflow in the engine compartment the fan shroud helps in dismissing excess heat from the engine. This assembly also prevents the recirculation of heated air through the cooling fan.
CURRENT
2017-06-26
Standard
J1342_201706
The techniques outlined in this SAE Recommended Practice were developed as part of an overall program for determining and evaluating fuel consumption of heavy-duty trucks and buses, but it is applicable to off highway vehicles as well. It is recommended that the specific operating conditions be carefully reviewed on the basis of actual installation data. Cooling requirements are affected by all heat exchangers that are cooled by the fan drive system. These may include radiators, condensers, charge air coolers, oil coolers, and others. Because of the variation in size, shape, configuration, and mountings available in cooling fans and fan drive systems, specific test devices have not been included. Using known power/speed relationships for a given fan, this procedure can be used to calculate the fan drive system’s power consumption for engine cooling systems using fixed ratio, viscous or speed modulating, and mechanical on/off fan drives including electronically activated fan drives.
CURRENT
2017-06-19
Standard
AS7112/4A
This document has been declared "CANCELLED" as of June 2017 and has been superseded by PRI AC7112/4. By this action, this document will remain listed in the Numerical Section of the Aerospace Standards Index noting that it is superseded by PRI AC7112/4. Cancelled specifications are available from SAE.
CURRENT
2017-06-08
Standard
AS7112A
This document has been declared "CANCELLED" as of June 2017 and has been superseded by PRI AC7112. By this action, this document will remain listed in the Numerical Section of the Aerospace Standards Index noting that it is superseded by PRI AC7112. Cancelled specifications are available from SAE.
CURRENT
2017-06-08
Standard
AS7112/1A
This document has been declared "CANCELLED" as of June 2017 and has been superseded by PRI AC7112/1. By this action, this document will remain listed in the Numerical Section of the Aerospace Standards Index noting that it is superseded by PRI AC7112/1. Cancelled specifications are available from SAE.
2017-06-05
Technical Paper
2017-01-1787
Jan Biermann, Adrien Mann, Barbara Neuhierl, Min-Suk Kim
Abstract Over the past decades, interior noise from wind noise or engine noise have been significantly reduced by leveraging improvements of both the overall vehicle design and of sound package. Consequently, noise sources originating from HVAC systems (Heat Ventilation and Air Conditioning), fans or exhaust systems are becoming more relevant for perceived quality and passenger comfort. This study focuses on HVAC systems and discusses a Flow-Induced Noise Detection Contributions (FIND Contributions) numerical method enabling the identification of the flow-induced noise sources inside and around HVAC systems. This methodology is based on the post-processing of unsteady flow results obtained using Lattice Boltzmann based Method (LBM) Computational Fluid Dynamics (CFD) simulations combined with LBM-simulated Acoustic Transfer Functions (ATF) between the position of the sources inside the system and the passenger’s ears.
2017-06-05
Technical Paper
2017-01-1834
Dirk von Werne, Prasanna Chaduvula, Patrick Stahl, Michael Jordan, Jamison Huber, Korcan Kucukcoskun, Mircea Niculescu
Abstract Fan noise can form a significant part of the vehicle noise signature and needs hence to be optimized in view of exterior noise and operator exposure. Putting together unsteady CFD simulation with acoustic FEM modeling, tonal and broadband fan noise can be accurately predicted, accounting for the sound propagation through engine compartment and vehicle frame structure. This paper focuses on method development and validation in view of the practical vehicle design process. In a step by-step approach, the model has been validated against a dedicated test-set-up, so that good accuracy of operational fan noise prediction could be achieved. Main focus was on the acoustic transfer through the engine compartment. The equivalent acoustic transfer through radiators/heat exchangers is modeled based on separate detailed acoustic models. The updating process revealed the sensitivity of various components in the engine compartment.
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