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2015-04-27
Event
2014-11-11
Technical Paper
2014-32-0012
Yoshimoto Matsuda
As for electric automobile, the mass production period has begun by the rapid progress of the battery performance. But for the electric motor cycle(MC), it is limited for the venture companies’ releases. To study the feasibility of the electric MC, we developed the prototypes in the present technical and suppliers’ environments and evaluated them by the practical view points. The developed electric MC has the equivalent driving performance of the 250cc inner combustion engine(ICE) MC and a cruising range of 100km in normal use. In the prototype development, the reliability and the ability of protection design of the battery in the whole vehicle against the environmental loads are mainly studied, especially, fever and cold, water, shock, and the accident impact. In addition, it is carried out the performance improvement by the heat management design of the motor to meet the practical use condition. From the usage points as MC, we developed the function of the 4-speeds dog gear MT and its electric control, reward ride function, the regenerative brake control, and the quick charge.
2014-11-11
Technical Paper
2014-32-0013
Stefano Frigo, Gianluca Pasini, Silvia Marelli, Giovanni Lutzemberger, Massimo Capobianco, Paolo Bolognesi, Roberto Gentili, Massimo Ceraolo
As a result of growing environmental concerns, in the last years more stringent regulations for vehicle fuel consumption and exhaust emissions have been developed. Car manufacturers have focused their attention on developments of hybrid configurations of their conventional vehicles. To this aim, advanced powertrains for efficient utilization of energy are adopted in order to recover energy release during braking and, as well, to enable the ICE to operate within its highest efficiency region. Additionally, depending on the hybrid powertrain architecture (i.e., series hybrid, parallel hybrid, range extended, etc.), the ICE can also be significantly downsized thus reducing fuel consumption. The application of a turbocharging system allows to further downsize the ICE, still keeping a reasonable power level. Besides, the possibility to couple an electric drive to the turbocharger (electric turbo compound) to recover the residual energy of the exhaust gases is becoming more and more attractive, as demonstrated by several studies in the open literature and by the current application in the F1 Championship.
2014-10-23
Event
This session covers powertrain control processes related to achieving stringent market fuel economy, emissions, performance, reliability, and quality demands of hybrid and electric powertrains. Topics include the control, calibration, and diagnostics of the engine, powertrain, and supporting electromechanical subsystems related to energy management.
2014-10-22
Event
This session covers new production and near-production hybrid powertrains, hybrid architecture, and testing.
2014-10-21
WIP Standard
AS6305
The standard sets forth the dimensions and gaging system for the Spiral Drive (MORTORQ) System and is supplemental to fastener standards developed that incorporate this drive feature.
2014-10-21
WIP Standard
AS6315
The standard sets forth the dimensions and gaging system for the External MORTORQ Super Bolt Head Spiral Drive System and is supplemental to fastener standards developed that incorporate this drive feature.
2014-10-13
Technical Paper
2014-01-2903
Nobunori Okui, Tetsuya Niikuni
Abstract Next-generation vehicles which include Electric Vehicles (EV) and Hybrid Electric Vehicles (HEV) are researched and expected to reduce carbon dioxide (CO2) emissions in the future. In the national new-car sales in 2012 of Japan, the total sales of hybrid vehicles kept 26.5% share. In the field of passenger cars, this share was 29.7%. And, this share rose about four times compared to that of 2008 [1]. Also, small delivery hybrid trucks are increased in the commercial vehicle class. Fuel economy of hybrid trucks in the catalog specifications is relatively better than that of the diesel tracks which have no hybrid systems. Nevertheless, hybrid trucks' users report that advantages of fuel economy of hybrid trucks at the real traffic driving conditions are small. In this report, in order to research that the actual traveling fuel economy of hybrid truck' users has no advantage compared with the diesel truck' users, the traveling fuel economy of hybrid trucks and diesel trucks was surveyed by using the chassis dynamometer system.
2014-10-13
Technical Paper
2014-01-2889
Gerhard Kokalj, Patrick Schatz, Christoph Zach
Abstract The automotive industry is racing to introduce some degree of hybridization into their product ranges. Since the term “hybrid vehicle” can cover a wide range of differing technologies and drivetrain topologies, this has led to a large amount of vehicles that call themselves “hybrid”. This poses an interesting challenge for marketers to differentiate these vehicles from the incumbents. However, it is not just the marketers who are faced with challenges, the developers of such hybrid drivetrains are faced with a rise in technical complexity due to the wide range of operating modes hybridization introduces. As propulsive torque is being generated in more than one place in a hybrid vehicle, the transitions from conventional drive to electrically supported drive bring with them complex aspects of multi-dimensional system control. The challenge is to be able to implement hybrid technology in an existing drivetrain, while adapting the existing components as required. The functional variability of hybrid technology, however, permits a range of possible implementations and the control calibration tasks themselves need to be well structured concerning hand-over, traceability and robustness.
2014-10-13
Technical Paper
2014-01-2893
Stefan Geng, Thomas Schulte
Hybrid electric powertrains are developed for reducing the fuel consumption and consequently the emission of carbon dioxide. The fuel consumption of those systems depends significantly on the topology of the powertrain and the applied control strategy. For testing and improving the control strategy in terms of the overall system efficiency, Hardware-in-the-Loop (HIL) simulation can be applied. In order to operate the corresponding electronic control units in a virtual environment, it emulates the behavior of the actuator and sensor signals by a real-time simulation of the powertrain. Developing those powertrain models is a time-consuming task, due to high dynamics and high switching frequencies of the electrical subsystem and due to the large diversity of powertrain configurations. The electrical subsystem comprises the electric motor, inverter and battery whereas the different powertrain configurations are composed of the transmission, the combustion engine, the electric drives, etc..
2014-10-13
Technical Paper
2014-01-2901
Albert Albers, Kevin Matros, Matthias Behrendt, Johannes Henschel, Heidelinde Holzer, Wolfram Bohne
The requirement of the start of the internal combustion engine (ICE) not only at vehicle standstill is new for full hybrid electric vehicles in comparison to conventional vehicles. However, the customer will not accept any deterioration with respect to dynamics and comfort. ICE-starting-systems and -strategies have to be designed to meet those demands. Within this research, a method was developed which allows a reproducible maneuver-based analysis of ICE-starts. In the first step, a maneuver catalogue including a customer-oriented maneuver program with appropriate analysis criteria was defined. Afterwards, the maneuvers were implemented and verified in a special test bench environment. Based on the method, two sample hybrid vehicles were benchmarked according to the maneuver catalogue. The benchmarking results demonstrate important dependencies between the criteria-based assessment of ICE-starts and the embedded ICE-starting-system and -strategy. Those findings led to recommendations regarding the selection of suitable starting-systems and the design of the starting-strategy.
2014-10-06
WIP Standard
AS955A
This SAE Aerospace Standard (AS) covers high strength thin wall (commercial) metric sockets, universal metric sockets, metric box wrenches and metric torque adaptors which possess the strength, clearances, and internal wrenching design so configured that, when mated with 12 point fasteners conforming to the requirement of ISO 4095, they shall transmit torque to the fastener without bearing on the outer 5% of the fastener's wrenching points. This standard provides additional requirements beyond ASME B107.100 and B107.5M appropriate for aerospace use. Inclusion of dimensional data in this document is not intended to imply that all of the products described herein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes. The dimensional limits of box and combination wrench lengths have been established to provide configuration control for tool storage applications.
2014-09-30
WIP Standard
AIR6334
This SAE Aerospace Information Report (AIR) examines the need for and the application of a power train usage metric that can be used to more accurately determine the TBO for helicopter transmissions. It provides a formula for the translation of the recorded torque history into mechanical usage. It provides examples of this process and recommends a way forward. This document of the SAE HM-1 IVHM Committee is not intended as a legal document and does not provide detailed implementation steps, but does address general implementation concerns and potential benefits.
2014-09-30
Technical Paper
2014-01-2372
Ilya A. Kulikov, Elena E. Baulina, Andrey I. Filonov
Abstract The paper gives a short description of the University's developments in the field of hybrid electric powertrains and vehicles as well as a survey of theoretical instruments utilized in these works for elaboration of powertrains control strategies. At the present, two units fitted with hybrid powertrains are in operation. These are the four-wheel-drive SUV and the powertrain test rig. Both allow to test different powertrain configurations. Prior to implementing a certain configuration in the rig, a theoretical research of powertrain is conducted to reveal its properties and find a way to control it optimally. The basic tool adopted for that purpose is R.Bellman's dynamic programming (DP). The paper gives an example of applying DP to explore a potential of decreasing fuel consumption and pollutant emissions of a light commercial vehicle by converting its powertrain into hybrid one. During this study, a contradiction has emerged between minimizing fuel consumption and emissions of NOx.
2014-09-30
Technical Paper
2014-01-2370
Daofei Li, Lei Wang, Huanxiang Xu, Zhipeng Fan, Xiaoli Yu
Abstract Braking energy recovery can significantly contribute to fuel economy and emission reduction, particularly for commercial vehicles driving in urban environment. By using the compressed air storage, rather than expensive and vulnerable batteries, this paper proposes a pneumatic hybrid system with an integrated compressor/expander unit (CEU) for commercial vehicles, in order to achieve stop/start function and braking energy recovery. During braking, the compressed air is recovered by CEU working in compressor mode and is charged to the air tanks. When the vehicle starts from stop, the CEU works as an expander to crank the engine with compressed air. The compressed air can also be used to supply the air tank of brake boost system, thus reducing its energy consumption. The mathematical models of energy conversion units, including the two modes of CEU and the air brake system, are established and analyzed. A preliminary case study of an urban bus application shows that, in an urban driving cycle, the compressed air recovered from braking is sufficient both for engine cranking and air brake system.
2014-09-30
Technical Paper
2014-01-2326
Zhiming Gao, Charles Finney, Charles Daw, Tim J. LaClair, David Smith
Two hybrid powertrain configurations, including parallel and series hybrids, were simulated for fuel economy, component energy loss, and emissions control in Class 8 trucks over both city and highway driving conditions. A comprehensive set of component models describing engine fuel consumption, emissions control, battery energy, and accessory power demand interactions was developed and integrated with the simulated hybrid trucks to identify heavy-duty (HD) hybrid technology barriers. The results show that series hybrid is absolutely negative for fuel-economy improvement of long-haul trucks due to an efficiency penalty associated with the dual-step conversions of energy (i.e. mechanical to electric to mechanical). The current parallel hybrid technology combined with 50% auxiliary load reduction could improve fuel economy by 5-7% in long-haul trucks, but a profound improvement of long-haul truck fuel economy requires innovative technologies for reducing aerodynamic drag and rolling resistance.
2014-09-30
Technical Paper
2014-01-2325
Michael Franke, Shirish Bhide, Jack Liang, Michael Neitz, Thomas Hamm
Abstract Exhaust emission reduction and improvements in energy consumption will continuously determine future developments of on-road and off-road engines. Fuel flexibility by substituting Diesel with Natural Gas is becoming increasingly important. To meet these future requirements engines will get more complex. Additional and more advanced accessory systems for waste heat recovery (WHR), gaseous fuel supply, exhaust after-treatment and controls will be added to the base engine. This additional complexity will increase package size, weight and cost of the complete powertrain. Another critical element in future engine development is the optimization of the base engine. Fundamental questions are how much the base engine can contribute to meet the future exhaust emission standards, including CO2 and how much of the incremental size, weight and cost of the additional accessories can be compensated by optimizing the base engine. This paper describes options and potentials to improve the base engine for future commercial and industrial engines.
2014-09-23
Event
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