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2015-05-18 ...
  • May 18-20, 2015 (8:30 a.m. - 4:30 p.m.) - Troy, Michigan
Training / Education Classroom Seminars
Hydraulic brake systems, one of the most important safety features on many road vehicles today, must meet manufacturer and customer requirements in addition to Federal Motor Vehicle Safety Standards. This course will analyze automotive braking from a system's perspective, emphasizing legal requirements as well as performance expectations such as pedal feel, stopping distance, fade and thermal management. Calculations necessary to predict brake balance and key system sizing variables that contribute to performance will be discussed.
Technical Paper
Zhihui Tan, Zhenfu Chen, Xiaofei Pei, Jie Zhang, Xuexun Guo
Analogous to a vacuum boosted system, Electro-Hydraulic Braking System (EHB) supplies a braking force proportional to driver input, and is especially fit for electric vehicles (EV) and hybrid electric vehicles (HEV). As a key component of EHB, this paper introduces a new integrated master cylinder which is developed from the traditional one. However, the master cylinder is driven by the pump rather than the vacuum booster. Even if the pump fails, the cylinder can also build proper pressure. Meanwhile, in the EHB system, the connection between master cylinder and pedal is structurally decoupled. So the cylinder and pedal can be independently designed and controlled. Furthermore, the pressure surge in the master cylinder will not affect pedal feeling. In this paper, the EHB system is designed including two parts: master cylinder and pedal stroke simulator.
Technical Paper
Yulong Lei, Hui Tang, Xingjun Hu, Adm Bin Song
With the continuous improvement of the road condition, commercial vehicles get to be faster and more overloaded than before, which puts higher pressure on the vehicle braking system. Conventional friction braking has been difficult to meet the needs of high-power commercial vehicle. The auxiliary brake equipment will become the future trend for commercial vehicle. Hydraulic retarder is superior secondary braking equipment. Previously hydraulic retarder research mainly focus on flow field analysis, the braking torque calculation, cascade system optimization and control methods for hydraulic retarder. The gas-liquid two-phase flow in working chamber is less researched. Based on this, this article discusses on the hydraulic retarder from two aspects, including CFD numerical modeling method, transient characteristics of oil-filling , which provides support for hydraulic retarder design and matching in the vehicle. The main contents and conclusions are as follows: 1.
The purpose of this standard is to provide the missile hydraulic and pneumatic component designer with information learned, tested and substantiated in correction of problems and failures experienced with seals that are subject to the unique requirements of missile static storage and subsequent dynamic operational conditions.
Technical Paper
Jayant Sinha, Ajit Kharade, Shrihari Matsagar
Abstract An interior sound quality is one of the major performance attribute, as consumer envisage this as class and luxury of the vehicle. With increasing demand of quietness inside the cabin, car manufactures started focusing on noise refinement and source separation. This demand enforces hydraulic power steering pump to reduce noise like Moan and Whine, especially in silent gasoline engine. To meet these requirements, extensive testing and in-depth analysis of noise data is performed. Structured process is established to isolate noises and feasible solutions are provided considering following analysis. a) Overall airborne noise measurement at driver ear level (DEL) inside the cabin using vehicle interior microphone.b) Airborne and Pressure pulsation test by sweeping pump speed and pressure at test bench.c) Waterfall analysis of pump at hemi anechoic chamber for order tracking and noise determination.
This SAE Aerospace Recommended Practice (ARP) provides an overview of the various types of polytetrafluoroethylene (PTFE and TFE) back up rings for hydraulic and pneumatic fluid power applications, including their advantages and disadvantages.
WIP Standard
The purpose of this specification sheet is to set up a standardized part numbering system for o-rings procured to MIL-R-83248, Class 1 (75 ± 5 hardness).
WIP Standard
The purpose of this specification sheet is to set up a standardized part numbering system for o-rings procured to MIL-R-83248, Class 2 (90 ± 5 hardness).
WIP Standard
This SAE Aerospace Information Report (AIR) has been prepared to provide information regarding options for optical control of fluid power actuation devices. It is not intended to establish standards for optical fluid power control, but rather is intended to provide a baseline or foundation from which standards can be developed. It presents and discusses approaches for command and communication with the actuation device via electro-optic means. The development of standards will require industry wide participation and cooperation to ensure interface commonality, reliability, and early reduction to practice. To facilitate such participation, this document provides potential users of the technology a balanced consensus on its present state of development, the prospects for demonstration of production readiness, and a discussion of problem areas within this technology.
WIP Standard
This SAE Aerospace Information Report (AIR) contains Lessons Learned from aerospace actuation, control and fluid power systems technologies. The lessons were prepared by engineers from the aerospace industry and government services as part of the work of SAE Committee A-6, Aerospace Actuation, Control and Fluid Power Systems.
WIP Standard
The three parts of SAE J1453 cover material, dimensional, and performance requirements of steel O-ring face seal (ORFS) connectors for tubing and the O-ring face seal interface and nut portion of hose stem assemblies for nominal tube diameters of 6 mm through 50 mm. SAE J1453-3 covers the requirements for O-ring face seal connectors to inch stud ends along with the associated adapters, bulkhead and union connectors. Inch hex dimensions of parts will be moved from the main document to an informative annex after 2013.
WIP Standard
This Aerospace Information Report (AIR) provides information on the thrust vectoring flight control systems incorporated on various aircraft development programs and production military aircraft. This report includes V/STOL aircraft thrust vector applications in addition to recommendations for use of thrust vectoring for the improvement of low speed maneuverability in conventional aircraft. Descriptions of each aircraft are provided along with a summary of the thrust vector control system, and, mechanical design methodologies used. Block diagrams, system schematics, and, several system level components are presented.
This SAE Aerospace Standard (AS) covers scarf-cut polytetrafluoroethylene (PTFE) retainers (back-up rings) for use in static glands in accordance with AS5857. They are for use in hydraulic and pneumatic system components as anti-extrusion devices in conjunction with O-rings, packings and other elastomeric seals. Because of the construction of groove dimensions, back-ups specific to rod applications are designated “R” - Rod (Female), back-ups specific to piston applications are designated “P” - Piston (Male). Retainers specified herein have been designed for a temperature range of -65 to 275 °F (-54 to 135 °C) and a nominal operating pressure of 3000 psi (20.7 MPa) for code 09 material and 5000 psi (34.5 MPa) for code 10 material. Material codes are based on AMS3678 material types.
WIP Standard
The marine environment differs greatly from other environments in which hydraulics are used. This Recommended Practice provides hydraulic design considerations and criteria for the marine environment and is applicable to commercial vessels, military ships, and submersible vehicles. This document may be used for manned and un-manned vehicles.
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