User's Manual for the Small Adult Female Hybrid III Test Dummy J2862_201502

DOI: https://doi.org/10.4271/J2862_201502

Issuing Committee: Dummy Testing and Equipment Committee

Publisher: SAE International

Pages: 73

Rationale: SAE J2862 replaced EA-25 in 2015. In addition to the format change and the correction of typographical and grammatical errors, the following changes were made to this Information Report: References to SAE J211 were changed to J211-1 throughout the report Joint adjustment changed from “1 – 2 G” to “1 G suspended adjustment” throughout the report Section 1 SCOPE – added Section 2 REFERENCES – added “SAE J211-1 – Instrumentation for Impact Test – Part 1 – Electronic Instrumentation” Section 2 REFERENCES – added “SAE J2517 – Hybrid III Family Chest Potentiometer Calibration” Section 2 REFERENCES – added “SAE J2878 – Low Speed Thorax Impact Test Procedure for the HIII 5th Dummy” Section 2 REFERENCES – added “SAE J2915 – H-III5F Spine Box Update to Eliminate Noise” Section 2 REFERENCES – added “SAE J2921 – H-III5F Chest Jacket Harmonization” Section 2 REFERENCES – added “Banglmaier, R.F., Pecararo, K.M., Feustel, J.R., Scherer, R.D. and Rouhana, S.W., 2005, “Development and evaluation of a Proposed Neck Shield for a 5th Percentile Hybrid III Dummy,” Stapp Car Crash Journal, vol. 49.” Section 3 DEFINITIONS AND ABBREVIATIONS and throughout the document – changed “Calibration Test” to “Certification Test” for all tests that are conducted for the purpose of assuring that the dummy responds within the specifications outlined in this document Section 4 PART NUMBERS – updated source for 49 CFR, Part 572, Subpart O drawings Section 7 DISASSEMBLY AND REASSEMBLY PROCEDURES – added “TABLE 1 – TORQUE SPECIFICATIONS” and indexed all other table numbers accordingly. Section 7 DISASSEMBLY AND REASSEMBLY PROCEDURES – changed “sternum bib” to “bib assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.3 Head – corrected the part number of the head skin Section 7.4 Neck – changed the description of part number 180-2004 from “neck cable insert, upper” to “neck bushing, upper” and changed the description of part number 180-2005 from “neck cable insert, lower” to “neck bushing, lower” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.4 Neck – changed the description of part number 880105-255 from “molded rubber neck” to “neck molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 880105-1000 from “spine weldment” to “thoracic spine weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 880105-323 from “behind rib strips” to “front rib end, threaded” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 880105-324 from “stiffener strip” to “front rib end stiffener” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 880105-340 from “nut” to “clavicle link pivot nut” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 880105-342 from “clavicle link washer” to “”clavicle link pivot washer (Delrin)” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.5 Upper Torso – changed the description of part number 880105-359 from “washer sternum” to “”clavicle link pivot washer (Urethane)”for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.5 Upper Torso – changed the description of part numbers 880105-380[left], -381[right] from “shoulders” to “shoulder assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – corrected the part number of the rib set Section 7.5 Upper Torso – changed the description of part number 880105-1085 from “adaptor assembly” to “adaptor assembly lumbar thoracic” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso – changed the description of part number 8801205-1080 from “chest transducer assembly” to “chest deflection transducer assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5.1 Upper Torso Disassembly – changed “one G adjustment” to “1 G suspended setting” Section 7.5.2 Upper Torso Reassembly – added directions to re-tighten the SHCS to eliminate mechanical noise caused by slippage between the spine mounting assembly and the load cell simulator Section 7.6 Chest Deflection Transducer – corrected the part numbers of the molded stop assembly, chest accelerometer mount, and chest potentiometer for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6 Chest Deflection Transducer – changed the description of part number 880105-328 from “thoracic spine load cell structural replacement” to “thoracic spine load cell simulator” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6 Chest Deflection Transducer – changed the description of part number SA572-S51 from “potentiometer” to “chest potentiometer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6.1 Chest Deflection Transducer Disassembly – Added “Once calibrated according to J2715, “Hybrid III Family Chest Potentiometer Calibration Procedure” the chest potentiometer assembly consisting of the transducer arm assembly (Item 5, Figure 13), chest potentiometer (Item 12, Figure 13), potentiometer bracket (Item 13, Figure 13) and arm connector (Item 14, Figure 13) should not be mechanically adjusted or further disassembled.” Section 7.7 Clavicle – changed description of part number 880105-344 from “shoulder pivot stop assembly” to “rubber stop assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle – changed description of part number 880105-348 from “shoulder bushing” to “shoulder yoke pivot bushing” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle – changed description of part number 880105-349 from “yoke pivot washer” to “shoulder yoke pivot washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle – changed description of part number 880105-367 from “flat washer” to “clavicle link washer” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.7 Clavicle – changed description of part number 880105-351 from “spring washer” to “shoulder joint spring washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle – changed description of part number 880105-357 from “link bushing” to “clavicle and clavicle link bushing” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.8 Lower Torso – changed the description of part number 880105-440 from “pelvic molded assembly” to “molded pelvic assembly” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.8 Lower Torso – changed the description of part number 880105-404 from “spine cable” to “lumbar spine cable” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.8 Lower Torso – changed the description of part number 1200056 from “accelerometer mount” to “pelvic accelerometer mount” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.8 Lower Torso – corrected the part number of the femur bumper Section 7.8 Lower Torso – Figure 20 number and caption were added. All subsequent figures were indexed by one number. Section 7.9 Arms – changed the description of part number 880105-351 from “washer” to “shoulder joint spring washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-700 from “upper arm molded” to “upper arm molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-705 from “upper arm lower part” to “upper arm, lower part weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-708 from “washer” to “upper arm and elbow pivot washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-709 from “bushing” to “upper arm and elbow pivot bushing” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-711 from “washer” to “upper arm pivot washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-718 from “wrist rotation” to “wrist rotation assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-712 from “lower arm molded” to “lower arm molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part number 880105-710 from “nut” to “upper arm pivot nut” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms – changed the description of part numbers 880105-722[left] and 880105-723[right] from “hand” to “hand molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part number 880105-622 from “knee clevis” to “knee clevis weld assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part number A-1887 from “bolt” to “ankle to leg attachment bolt” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part number 880105-660 from “ankle” to “ankle assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part numbers 880105-502 [left] and 880105-503 [right] from “upper leg structural” to “upper leg weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part number 78051-391 from “load cell replacement” to “femur load cell simulator” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs – changed the description of part number 880105-631 from “ankle bumper” to “ankle bumper assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs – changed the description of part number 880105-622 from “knee clevis” to “knee clevis weld assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs – changed the description of part numbers 880105-650 [left] and 880105-651 [right] from “foot” to “foot assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs – changed the description of part number 880105-660 from “ankle” to “ankle assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs – changed the description of part number 880105-527 from “shoulder screw” to “shoulder bolt, sliding knee” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs – changed the description of part number 880105-511 from “knee insert” to “knee flesh insert” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot – changed the description of part number 880105-609 from “upper shell” to “ankle, upper shell” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot – changed the description of part number 880105-633 from “lower shell” to “ankle, lower shell” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot – changed the description of part numbers 880105-652 [left] and 880105-653 [right] from “foot weldment” to “foot bone weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot – changed the description of part number A-1887 from “bolt” to “ankle to leg attachment bolt” for consistency with 49 CFR, Part 572, Subpart O parts list Section 8.1 Head Drop Test – added metric equivalent of surface finish to paragraph (C) for consistency with 49 CFR, Part 572, Subpart O, §572.132 (c) (4) Section 8.1 Head Drop Test – added one significant digit to the drop height and tolerance in paragraph (E)(6) for consistency with 49 CFR, Part 572, Subpart O, §572.132 (c) (3) Section 8.1 Head Drop Test (F)(3) – added “zero to peak” for consistency with 49 CFR, Part 572, Subpart O, §572.132 (b) Section 8.2 Neck Tests (D)(7) – added one significant digit to the English equivalent of the jam nut torque for consistency with 49 CFR, Part 572, Subpart O, §572.133 (c) (2) Section 8.2 Neck Tests (E)(1) – added “at the instant of contact with the honeycomb” consistency with 49 CFR, Part 572, Subpart O, §572.133(c) (4)(i) Section 8.2 Neck Tests (E)(4) – changed the English equivalent of the positive moment decay for consistency with 49 CFR, Part 572, Subpart O, §572.133 (b) (1) Section 8.2 Neck Tests (F)(1) – added “at the instant of contact with the honeycomb” for consistency with 49 CFR, Part 572, Subpart O, §572.133(c) (4)(i) Section 8.2 Neck Tests (F)(4) – changed performance specifications for peak moment and the English equivalents of the positive moment decay for consistency with 49 CFR, Part 572, Subpart O, §572.133 (c) (2) Section 8.2 Neck Tests (F)(5) – changed the performance specification for the maximum rotation of the D-plane for consistency with 49 CFR, Part 572, Subpart O, §572.133 (b) (2) Section 8.3 Thorax Impact Test (A) – changed the description of the clothing for consistency with 49 CFR, Part 572, Subpart O, §572.134 (c) (1) Section 8.3 Thorax Impact Test (B) – added the mass of 1/3 of the suspension cable length to the probe mass and added specification of the mass moment of inertia of the probe for consistency with 49 CFR, Part 572, Subpart O, §572.137 (a) Section 8.3 Thorax Impact Test (D)(6) – changed the tolerance of the probe centerline alignments relative to the mid-sagittal plane and the centerline of rib number 3 for consistency with 49 CFR, Part 572, Subpart O, §572.134 (c)(4) Section 8.3 Thorax Impact Test (E)(1) – added one significant digit to the performance specifications for maximum sternum-to-spine displacement and English equivalents for consistency with 49 CFR, Part 572, Subpart O, §572.134 (b)(1) Section 8.3 Thorax Impact Test (E)(2) – changed English equivalent of the peak force for consistency with 49 CFR, Part 572, Subpart O, §572.134 (b)(1) Section 8.3 Thorax Impact Test (E)(3) – changed the performance specifications for peak probe force for consistency with 49 CFR, Part 572, Subpart O, §572.134 (b)(1) Section 8.4 Knee Impact Test (B) – changed the edge radius specification of the probe for consistency with 49 CFR, Part 572, Subpart O, §572.137 (b) Section 8.4 Knee Impact Test (D)(1) – narrowed the specification of the soak temperature for consistency with other certification tests Section 8.4 Knee Impact Test (E)(1) – added one significant digit to the performance specifications for peak impact force and English equivalents for consistency with 49 CFR, Part 572, Subpart O, §572.136 (b) Section 8.5 Knee Slider Test (D)(2) – narrowed the specification of the soak temperature for consistency with other certification tests Table 2 – corrected the metric specification for Head Back to Backline measurement Section 9.6 Torso Flexion Test (C)(1) – narrowed the specification of the soak temperature for consistency with the certification tests Section 9.6 Torso Flexion Test (C)(2) – changed the torque specification for the lumbar spine cable jam nut for consistency with the NHTSA PADI, dated June 10, 2002 Section 9.6 Torso Flexion Test (C)(6) – changed the specification for the angle of the pelvic surface relative to horizontal for consistency with 49 CFR, Part 572, Subpart O, §572.135, Figure O4 Section 9.6 Torso Flexion Test (C) – added steps 8, 9, 14 and 15 for consistency with 49 CFR, Part 572, Subpart O, §572.135 (c) Section 9.6 Torso Flexion Test (C)(13) – added tolerance to flexion angle for consistency with 49 CFR, Part 572, Subpart O, §572.135 (b)(1) Section 9.6 Torso Flexion Test (D) – changed force specifications for consistency with 49 CFR, Part 572, Subpart O, §572.135 (b)(1) Section 9.6 Torso Flexion Test (D) – added return angle specifications for consistency with 49 CFR, Part 572, Subpart O, §572.135 (b)(2) Section 9.7 Low-speed Thorax Impact Test – added as an inspection test