AS9145: Requirements for Advanced Product Quality Planning and Production Part Approval C1917
Topics: Quality, Safety & Maintenance
This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development.
Production and continual improvement of safe and reliable products is key in the aviation, space, and defense industries. Customer and regulatory requirements must not only be met, but they are typically expected to exceeded requirements. Due to globalization, the supply chain of this industry has been expanded to countries which were not part of it in the past and has complicated the achievement of requirements compliance and customer satisfaction. The IAQG has established and deployed the AS9145 Standard, as a step to help achieve these objectives. The hope is to also reduce costs worldwide by enforcing these activities.
Learning Objectives
By attending this course, you will be able to identify and explain:
- APQP and PPAP terminology
- APQP general requirements
- APQP project management
- APQP phases (1 to 5) requirements
- PPAP process requirements
- PPAP file and submission
- PPAP disposition, submission, recording and resubmission
Who Should Attend
This course is designed for aerospace industry roles such as: Quality Managers, Quality Engineers, Plant Managers, Compliance Officers, Manufacturing Managers, Manufacturing Engineers, Production Managers, and Production Engineers, etc.
You must complete all course contact hours and successfully pass the learning assessment to obtain CEUs.
- Agenda & Introductions
- Introduction
- Scope and purpose
- APQP Planning Requirements
- General requirements
- Project management
- Phase 1 requirements, activities, deliverables and outputs – Planning
- Inputs
- Requirements
- Business plan, marketing, benchmark, assumptions and reliability studies
- Design and quality goals
- Preliminary items (CIs, KCs, BOM, process flow diagram, sourcing plan)
- Review of SOW
- Project plan
- Management support
- Phase 2 requirements, activities, deliverables and outputs – Product design and development
- Design risk analysis
- Design records, BOM, DFMEA, DMRO
- Design for manufacturability and assembly
- Special requirements (CIs, product KCs, packaging, tooling, equipment, gages/testing equipment, and facilities)
- Preliminary risk analysis of sourcing plan
- Design review report
- Product build plan
- Drawings and specifications (Engineering, material, changes)
- Design verification and validation plans
- Feasibility assessment
- Phase 3 requirements, activities, deliverables and outputs – Process design and development
- Process flow diagram
- Plan layout
- Production preparation plan
- PFMEA
- Process KCs
- Control plan
- Capacity assessment
- Process documentation
- MSA plan
- Supply chain risk management plan
- Material handling, packaging, labelling, and part marking approvals
- PRR results
- Phase 4 requirements, activities, deliverables and outputs – Product and process validation
- Production process runs
- MSA
- Process capability studies
- Control plan
- Capacity verification
- Packaging evaluation
- Product validation results
- FAI
- PPAP file and approval form
- Customer specific requirements
- Phase 5 requirements, activities, deliverables and outputs – On-going production, use, and post-delivery service
- Measuring performance
- MRO KPIs and plans to reach the established targets
- Continual improvement actions (reduced variation, improved customer satisfaction, improved delivery and service)
- Lessons learned
- Phase 4 requirements, activities, deliverables and outputs – Product and process validation
- PPAP Process
- Submission of PPAP
- Process requirements (production run)
- PPAP requirements
- Design record
- Change documents and customer approvals
- DFMEA, process flow diagram, PFMEA
- Control plan
- MSA and dimensional results
- Records of material/performance test results
- Process studies and AAR
- Sample production parts, master sample and checking aids
- Customer-specific requirements
- Part submission warrant
- Submission requirements
- Customer notification
- Submission to customer
- Submission to customer
- Part submission status
- Record retention
- Process disposition
- Process resubmission
- PPAP approval form
- Submission requirements
Dan Rossman or Dario Yamamoto
Dan Rossman has worked in the Aerospace and Defense Industries since 1992. He began as a Quality engineer in the defense industry, later as a supplier auditor and Field Quality Engineer for Honeywell Aerospace and as a Quality director. Since 2001, Dan is directing a consulting firm operating in the field of quality management for the aerospace and defense industries and provides training, auditing, and consulting services.
Dan is a AS9100 Lead Auditor and Aerospace Industry Auditor (AA) certified by IAQG and an SAE International Instructor for C1501 Common Training for DPRV Personnel and and C2211 AS9100D Third-Party Lead Auditor.
Dan holds a practical engineering degree in aeroengines mechanics and a degree in business administration.
Dario Yamamoto has over 10 years’ experience in the Aerospace and Aviation Industries as a Plant, Engineering and Quality Manager in Aerospace Manufacturing and Aviation Companies. He also has 11 years’ experience in Education as Engineering Program Coordinator, University Professor and Certified Bombardier Aerospace Structural Assemblies Instructor. He is a Worldwide AS9100 Lead Aerospace Industry Experience Auditor and a SAE International Instructor for the courses: C1501 Common Training for DPRV Personnel, C1713 Implementation of an Internal Audit Program, C1877 Developing and Qualifying an Alternate Inspection Plan per AS13002, C1878 MSA Requirements for the Aero Engine Supply Chain per AS13003 and C1917 Requirements for APQP and PPAP per AS9145.
Following experiences with AS9110 Maintenance and AS9100 Manufacturing Aerospace Standards in companies such as Alpha Star Aviation Services (Saudi Arabia), Turborreactores ITR, Ketema Aerospace Mexico and the Aeronautical University in Queretaro (UNAQ), Dario started working as an Auditor conducting 3rd party audits according to the Aerospace Manufacturing Standard; AS9100, Consulting and Instruction while providing services of Gap Analysis; Internal & External Audits; Development and Implementation of Quality Management Systems according to AS9100, AS9110, OHSAS 18001, ISO9001; Development and Implementation of NADCAP Special and Manufacturing Processes; Process Mapping; Root Cause Analysis; 8 Ds and 5 Whys Problem Solution Techniques; Risk Assessment and Quality, Manufacturing, Auditing and Operation Staff Training and Certification.
Dario holds a B.S. degree in Metallurgical Chemical Engineering from the National Autonomous University of Mexico (UNAM), is an AS9100:2016 Rev. C Aerospace Industry experienced auditor certified by Probitas Authentication, and an ISO9001:2015 QMS Lead Auditor certified by Exemplar Global.
