AS7489: Aerospace Coating Fundamentals for ACAS Personnel PD302003

Topics: Quality, Safety & Maintenance

The purpose of this introductory SAE AS7489 certification course is to provide both new and tenured aerospace coatings application specialists (ACAS) with technical training on the topics of safety and engineering compliance. This course is approved by Probitas Authentication and the successful completion of this course fulfills the training requirements for SAE AS7489 ACAS Course I Certification. Topics specific to the successful preparation and coatings application of aircraft substrates will be the central focus.

Objectives

By attending this course, you will be able to understand or identify:

  • The fundamental safety precautions that all ACAS personnel must consider
  • How to interpret an SDS and other safety-related documents
  • Specific types of PPE (Personal Protective Equipment)
  • How to comply with ACAS engineering standards
  • How to identify the sources for aerospace defect-causation using "three buckets" theory
  • The importance of surface cleanliness
  • Effective techniques in obtaining clean surfaces during the preparation process
  • Components of an HVLP spray gun and how they work together
  • What the EPA 6H Rule is and how it affects the aerospace industry

Is this On Demand Course for You?

This self-paced online course has been designed for new and tenured aerospace coatings applicator specialist (ACAS) personnel who wish to obtain SAE AS7489 ACAS Course I Certification in accordance with the requirements of SAE AS7489.  Process Engineers, Safety Practitioners, and Supervisors in an Aviation Paint Operations environment may also benefit.

 The course is spot on…The content works for seasoned painters as well as a great prerequisite to practical painting for new hires.” - USAF, Fabrication Functional Manager

For More Details

Email CustomerService@sae.org, or call 1-877-606-7323 (U.S. and Canada) or 724-776-4970 (outside US and Canada).

MODULE ONE

  • ACAS SAFETY
    • SDS (Safety Data Sheet) familiarization
    • Learn how to locate, interpret, & apply relevant safety information
    • Identify Routes of Entry & Common Detriments
    • Define PEL (Permissible Exposure Limits)
    • Review PPE (Personal Protective Equipment)

MODULE TWO

  • AIRCRAFT ANATOMY
    • Learn the basic aircraft structures relevant to ACAS personnel
    • Determine precautionary measures related to the aircraft coatings process

MODULE THREE

  • ACAS ENGINEERING
    • Distinguish between different types of engineering documents
    • Learn why ACAS compliance to engineering is critical
    • Understand how to interpret engineering documents correctly

MODULE FOUR

  • THE THREE BUCKETS INTRODUCTION
    • Learn the theory behind root cause analysis of coatings defects
    • Identify the proper way to categorize common coatings defects

MODULE FIVE

  • BUCKET ONE – ENVIRONMENTAL CONSTRAINTS
    • Identify what types of defects result from adverse coatings environments
    • Determine the critical need for Preventative Maintenance
    • Discover the various types of Environmental Quality checks available

MODULE SIX

  • ACAS ENGINEERING CONTROLS
    • Define what Engineering Controls are
    • Determine why & how Engineering Controls are used
    • Discover how Engineering Controls may affect coatings results

MODULE SEVEN

  • SURFACE CLEANING BASICS
    • Identify the different categories of common contaminants
    • Distinguish between type of cleaning agents
    • Learn the ten critical attributes of producing a clean aircraft surface

MODULE EIGHT

  • BUCKET TWO – PRODUCT FAILURES
    • Discover what product failures consist of
    • Determine how to avoid the paint defects associated with product failures
    • Learn the significance of Surface Energy
    • Identify how to determine when an aircraft surface is clean enough

MODULE NINE

  • BUCKET THREE – TECHNICAL DEFICITS
    • Discover what technical deficits consist of
    • Determine how to avoid the paint defects resulting from technical deficits
    • Identify the impact that technical deficit-related defects have upon success

MODULE TEN

  • COATINGS PACKAGES – THE BASICS
    • Learn the technical terminology related to aerospace coatings materials
    • Distinguish between coatings of different chemistry types
    • Understand the basic performance characteristics of different coatings

MODULE ELEVEN

  • HVLP SPRAY EQUIPMENT
    • Learn the anatomy & function of HVLP spray equipment
    • Evaluate the proper steps to clean an HVLP spray gun

MODULE TWELVE

  • 6H
    • Identify what the EPA 6H Rule is
    • Learn the basic requirements associated with the 6H Rule
Access Period: 45 Days

Duration: 6 Hours
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