Browse Publications Technical Papers 2004-01-1560
2004-03-08

An Optimization Study of Manufacturing Variation Effects on Diesel Injector Design with Emphasis on Emissions 2004-01-1560

This paper investigates the effects of manufacturing variations in fuel injectors on the engine performance with emphasis on emissions. The variations are taken into consideration within a Reliability-Based Design Optimization (RBDO) framework. A reduced version of Multi-Zone Diesel engine Simulation (MZDS), MZDS-lite, is used to enable the optimization study. The numerical noise of MZDS-lite prohibits the use of gradient-based optimization methods. Therefore, surrogate models are developed to filter out the noise and to reduce computational cost. Three multi-objective optimization problems are formulated, solved and compared: deterministic optimization using MZDS-lite, deterministic optimization using surrogate models and RBDO using surrogate models. The obtained results confirm that manufacturing variation effects must be taken into account in the early product development stages.

SAE MOBILUS

Subscribers can view annotate, and download all of SAE's content. Learn More »

Access SAE MOBILUS »

Members save up to 43% off list price.
Login to see discount.
Special Offer: With TechSelect, you decide what SAE Technical Papers you need, when you need them, and how much you want to pay.
X