Influence of Strain Rates on Springback of 2xxx Series Aluminum Alloys 2004-01-3111

Forming of aluminum sheets in O-temper is a very common industrial process in the aircraft industry. However, the success of this process largely hinges on the ability to predict springback accurately. Aluminum sheets in T-temper exhibit approximately twenty percent variability in material properties and also the amount of springback is very large. This makes tool design for aluminum in T-temper an iterative and difficult to control process. Traditionally aluminum has been formed in the O-temper and then heat-treated to T-temper, as recourse to reduce springback. This research is aimed at developing a predictive finite element technique for springback, using experimental validation. A parametric study was conducted to determine the influence of geometric parameters and tempers on springback. The study characterizes springback of aluminum in different tempers and investigates the effect of forming strain-rates on springback. The study focuses on springback in Aluminum 2024 using hydroforming process.