Turbulent Flow Metal Substrates: A Way to Address Cold Start CO Emissions and to Optimize Catalyst Loading 2006-01-1523
Modern Diesel Engines equipped with Common-Rail Direct Injection and EGR are characterized by an increasingly high combustion efficiency. Consequently the exhaust gas temperature, especially during a cold start, is significantly reduced compared to typical values measured in previous engine generations. This leads to a potential problem with CO emission limit compliance. The present paper deals with an experimental investigation of turbulent-flow metal substrates, carried out on a vehicle roller bench using a production 1.3 Liter diesel engine equipped passenger car. The tested metal supported catalysts proved to yield extremely high conversion rates both during cold start and in warm operation phase. The improved mass transfer efficiency of the advanced metal substrates is related on one hand to the optimized coating technology and, on the other hand, to the enhanced flow performance in the single converter channels which is caused by structured metal foils. Additionally different cost saving scenarios have been analyzed by means of both catalyst volume reduction and decreased PGM loading.
Citation: Presti, M., Pace, L., Carelli, G., and Spurk, P., "Turbulent Flow Metal Substrates: A Way to Address Cold Start CO Emissions and to Optimize Catalyst Loading," SAE Technical Paper 2006-01-1523, 2006, https://doi.org/10.4271/2006-01-1523. Download Citation
Manuel Presti, Lorenzo Pace, Gerardo Carelli, Paul Spurk