Residual Stress Mapping along the Cylinder Bores of Al Alloy Engine Blocks Subjected to Production Solution Heat Treatment Schedule 2014-01-0837
The development of an optimized heat treatment schedule, with the aim of maximizing strength and relieving tensile residual stress, is important to prevent in-service cylinder distortion in Al alloy engine blocks containing cast-in gray iron liners. However, to effectively optimize the engine block heat treatment schedule, the current solutionizing parameters must be analyzed and compared to the as-cast condition to establish a baseline for residual stress relief. In this study, neutron diffraction was carried out to measure the residual stress along the aluminum cylinder bridge following solution heat treatment. The stresses were measured in the hoop, radial and axial orientations and compared to a previous measured as-cast (TSR) engine block. The results suggest that solution heat treatment using the current production parameters partially relieved tensile residual stress in the Al cylinder bridge, with stress relief being more effective near the bottom of the cylinder.
Citation: Lombardi, A., Sediako, D., Ravindran, C., and Mackay, R., "Residual Stress Mapping along the Cylinder Bores of Al Alloy Engine Blocks Subjected to Production Solution Heat Treatment Schedule," SAE Int. J. Mater. Manf. 7(2):415-420, 2014, https://doi.org/10.4271/2014-01-0837. Download Citation
Anthony Lombardi, Dimitry Sediako, C. (Ravi) Ravindran, Robert Mackay
Ryerson University, National Research Council Canada, Nemak of Canada
SAE 2014 World Congress & Exhibition
SAE International Journal of Materials and Manufacturing-V123-5, SAE International Journal of Materials and Manufacturing-V123-5EJ