Browse Publications Technical Papers 2019-32-0623

Replacement of a 50cc Two-stroke Engine with an Electric Powertrain 2019-32-0623

As global regulations look to create a dramatic reduction in CO2 emission and other forms of pollution, companies with products that rely on engine technology must be ready to take on the electrification challenge. Applications that remain using two-stroke engine technology continue to exist due to their very high power density requirements. However, their history of higher pollution compared to four-stroke engines makes them a target to be regulated out of existence.
Such high power two-stroke applications include high performance off-road motorcycles. In this type of product, electrification can solve not only pollution challenges but market challenges, such as ridership and public perception. By addressing the core problems presented by the two-stroke engine and turning challenges into opportunity, a strong attraction is created to convert a two-stroke engine motorcycle to an electric vehicle.
With Automotive electric vehicle technology paving the way, the basis for cost effective electric motorcycle powertrain is explored for a 50cc off-road motorcycle application. The 50cc engine and motorcycle represent a special product where size, performance, and cost have a high sensitivity. The 50cc product also represents an area of great opportunity for the product as it is connected to the youth riding segment that establishes the future of motorcycle riding. With both strong opportunity and strong challenges, the electrification solution for a 50cc application provides broad justification for mass market adoption across the motorcycle industry.
Challenges will be presented towards a OEM level product where design change is to be minimized without compromising performance. Various challenges include system design, packaging, supply chain, product lifecycle, competition readiness, safety, and cost. Opportunities will be discussed in the context of how the electrified powertrain can create a better product for the rider and solve challenges to enable the next generation of motorcycling. These opportunities include manufacturing advantages, environmental harmony, and new features.


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