Secondary injection in a diesel engine is defined as the introduction of additional fuel into the combustion chamber after the end of the main injection. It is usually caused by residual pressure waves in the high-pressure pipe line connecting the pump and injector. When these waves exceed the injector opening pressure, secondary injection occurs.Tests revealed that the U.S. Army TACOM single-cylinder engine used in this investigation, fitted with an American Bosch injection system, had secondary injection within the normal engine operating region.The pump spill ports and delivery valve were redesigned to eliminate secondary injection, in accordance with previously reported work. Comparative tests of both the conventional and modified injection systems were run on the same engine, and the effects of secondary injection on engine power, economy, and exhaust emissions were determined. The results indicate that secondary injection increased smoke, unburned hydrocarbons, and specific fuel consumption. Power was reduced.