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Standard

Lubrication System Oil Tank Sizing

2018-02-26
WIP
ARP7976
This Aerospace Recommended Practice provides the considerations appropriate for Engine Lubrication System Oil Tank sizing, and provides means to confirm the oil volume held within the Oil Tank is adequate for satisfactory Lubrication System performance. Two scenarios should be considered when demonstrating that the Oil Tank capacity and oil volume held within the Oil Tank are adequate, sea level engine testing and in-flight operation, when demonstrating the capability of Lubrication System to operate in support of FAA Part 23 and Part 25, CFR Part 33, and corresponding EASA CS-E regulations, and equivalent Military application requirements.
Standard

Optical equipment safety in fuel tanks

2018-11-15
WIP
ARP7977
This project aims to develop a framework of requirements which support safe installation and operation of optical devices within an aircraft fuel tank, specifically: 1: To determine optical power and energy limits which ensure safe operation of optical installations within an aircraft fuel tank over aircraft life and under all phases of flight, taking the limits provided in IEC 60079-28:20015 as a starting point. 2: To demonstrate optical and electrical power and energy equivalences, where possible. 3: To determine requirements for optical installations, including bonding and electrostatic discharge for non-conductive components such as optical fibres. 4: To provide guidelines for analysis of the hazards presented by the typical internal components of optical devices, such as failure modes of photo diodes and cells.
Standard

Sizing of Emergency Braking Systems

2018-04-18
WIP
ARP6952
The pupose of this SAE AIR is to provide guidelines for sizing stored energy systems in use in emergency braking systems, in light of their intended purpose and applicable certification regulations.
Standard

Landing Gear Integrity Program

2016-03-17
WIP
ARP6412
The scope of the Landing Gear Integrity Programs (LGIP) Aerospace Recommended Practice (ARP) is intended to assist in the safe-life structural integrity management of the landing gear system and subsystems components. In addition, component reliability, availability, and maintainability is included in a holistic LGIP.
Standard

Engine Fuel System and Component Icing Test

2015-06-25
WIP
ARP6340
This ARP provides recommended practice on the considerations and methodology to demonstrate acceptable performance of the Engine components / fuel system, and APU, whilst operating throughout the flight cycle / engine duty for continuous operation with iced fuel and short duration operation with a snowshower resulting from release of accreted ice from fuel washed surfaces, where no anti-icing additives are present (e.g. Fuel System Icing Inhibitor FSII or alternative). Two scenarios must be considered when demonstrating the capability of Engine components / fuel system, and APU to operate with fuel borne ice to satisfy certification regulations applications in support of FAA Part 23 and Part 25, CFR Part 33, and corresponding EASA CS-E regulations, and equivalent Military application requirements.
Standard

Aircraft Brake Temperature Measurement

2017-10-26
WIP
ARP6812
This SAE Aerospace Recommended Practice (ARP) covers the functional, design, construction, and test requirements for Brake Temperature Monitoring Systems (BTMS), and sometimes referred to as Brake Temperature Indication Systems (BTIS). The BTMS is limited to aircraft where a dispatch indication and brake temperature indication is required. The scope of this BTMS equipment shall be limited to the 1) brake temperature sensor or indicator, 2) temperature reference measurement, if required, and 3) processing and communication of brake temperature. This recommended practice will not address cockpit ergonomics and aircraft operating procedures.
Standard

Performance Evaluation of Fuel Filter Elements Utilized in Aircraft Gas Turbine Engine/APU Main Fuel Systems

2019-09-11
WIP
AIR6985
This SAE Aerospace Information Report (AIR) reviews performance testing of fuel filter elements utilized in aircraft gas turbine engine/APU fuel systems and discusses a sequence of standard tests used to qualify fuel filter element performance. This allows both manufacturer and customer a common means to specify, control, and evaluate filter elements. The methodology discussed should be incorporated in fuel filter element specifications.
Training / Education

Performance and Use of Polymer Plan Bearings in Transmission Design Web Seminar RePlay

Anytime
As part of a broad transmission design philosophy, the understanding and application of tribological systems is critical. The number of interacting surfaces within a modern automotive transmission continues to increase, while the demands on the system continue to press the limits of traditional technologies. The understanding of each surface interaction within the greater system becomes increasingly important as each component is asked to do more to benefit the overall system. This short course will present the tribological performance of polymeric plain bearings as related to transmission applications.
SAE MOBILUS Subscription

Ground Vehicle Fasteners

2010-11-18
The Ground Vehicle Fasteners subscription provides a comprehensive look at fastener technologies covering a depth of devices and components, and the changes that have taken place since 2005. The more than 70 standards in this resource include: Selection and Use of Steels Definitions of Heat Treating Terms Protective Coatings Numbering Metals and Alloys Methods of Measuring Decarburization and Case Depth Chemical Compositions Guidelines for Rivet Selection and Design Consideration
Technical Paper

A Generic Testbody for Low-Frequency Aeroacoustic Buffeting

2020-09-30
2020-01-1515
Raising demands towards lightweight design paired with a loss of originally predominant engine noise pose significant challenges for NVH engineers in the automotive industry. From an aeroacoustic point of view, low frequency buffeting ranks among the most frequently encountered issues. The phenomenon typically arises due to structural transmission of aerodynamic wall pressure fluctuations and/or, as indicated in this work, through rear vent excitation. A possible workflow to simulate structure-excited buffeting contains a strongly coupled vibro-acoustic model for structure and interior cavity excited by a spatial pressure distribution obtained from a CFD simulation. In the case of rear vent buffeting no validated workflow has been published yet. While approaches have been made to simulate the problem for a real-car geometry such attempts suffer from tremendous computation costs, meshing effort and lack of flexibility.
Technical Paper

Advanced CAE Methods for NVH Development of High Speed Electric Axle

2020-09-30
2020-01-1501
The rate in the electrification of vehicles has risen in recent years. With intensified development more and more attention is paid to the noise and vibration in such vehicles especially from the EDU (Electric Drive Unit). In this paper the main NVH simulation process of a high-speed E-axle up to 30,000 rpm for premium class vehicle application is presented. The high speed, high-power density and lightweight design introduces new challenges. Benchmarking of different EDUs and vehicles leads to targets which can be used at the early stage of development as subsystem targets. This paper shows the CAE methodology which can be used to verify the design and guarantee the target achievement. Using CAE both source and structure can be optimized to improve the NVH behavior.
Technical Paper

Numerical Analysis of the Influences of Wear on the Vibrations of Power Units

2020-09-30
2020-01-1506
Numerical Analysis of the Influences of Wear on the Vibrations of Power Units Yashwant Kolluru, Rolando Doelling eBike Department Robert Bosch GmbH Kusterdingen, Germany yashwant.kolluru@de.bosch.com rolando.doelling@de.bosch.com Lars Hedrich Institute of Informatics Goethe University Frankfurt Frankfurt, Germany hedrich@em.informatik.uni-frankfurt.de The prime factor, which influences vibrations of electro-mechanical drives, is wear at the components. This paper discusses the numerical methods developed for abrasion, vibration calculations and the coupling between wear and NVH models of drive unit. Wear is a complex process and understanding it is essential for vibro-acoustics. The paper initially depicts finite element static model used for wear calculations. The special subroutines developed, aids in coupling the wear equations, various contact and friction formulations to the numerical model.
Technical Paper

Analytical Prediction of Acoustic Emissions From Turbocharger Bearings

2020-09-30
2020-01-1504
Turbochargers are progressively used in modern automotive engines to enhance engine performance and reduce energy loss and adverse emissions. Use of turbochargers along with other modern technologies has enabled development of significantly downsized internal combustion engines. However, turbochargers are major sources of acoustic emissions in modern automobiles. Their acoustics has a distinctive signature, originating from fluid-structure interactions. The bearing systems of turbochargers also constitute an important noise source. In this case, the acoustic emissions can mainly be attributed to hydrodynamic pressure fluctuations of the lubricant film. The developed analytical model determines the lubricant pressure distribution in the floating journal bearings used mainly in the modern turbocharges. This allows for an estimation of acoustic emissions.
Technical Paper

Analytical Rotordynamic Study of a High-Speed Gear Transmission System for Race Applications

2020-09-30
2020-01-1502
In motorsport power transmission systems, high-speed operation can be associated with significant rotordynamic effects. Changes in the natural frequencies of lateral (bending) vibrational modes as a function of spin speed are brought about by gyroscopic action linked to flexible shafts and mounted gear components. In the investigation of high-speed systems, it is important that these effects are included in the analysis in order to accurately predict the critical speeds encountered due to the action of the gear mesh and other sources of excitation. The rotordynamic behaviour of the system can interact with crucial physical parameters of the transmission, such as the stiffnesses of the gear mesh and rolling element-to-raceway contact in the bearings. In addition, the presence of the gear mesh acts to couple the lateral and torsional vibration modes of a dual-shaft transmission through which a torque flows.
Technical Paper

A Diagnostic Technology of Powertrain Parts that Cause Abnormal Noises using Artificial Intelligence

2020-09-30
2020-01-1565
In general, when a problem occurs in a component, various phenomena appear, and abnormal noise is one of them. The service technicians diagnose the noise through the analysis using hearing and equipment. Depending on their experiences, the analysis time and diagnosis accuracy vary widely. The newly developed AI-based diagnostic technology diagnoses parts that cause abnormal noises within seconds when a noise is input to the equipment. To create a learning model for diagnosis, we collected as many abnormal noises as possible from various parts, and selected good and bad data. This process is very important in the development of diagnostic techniques. Artificial intelligence was learned by deep learning with selected good data. This paper is about the technology that can diagnose the abnormal noises generated from the engine, transmission, drivetrain and PE (Power Electric) parts of the eco-friendly vehicle through the diagnosis model composed of various methods of deep learning.
Technical Paper

Experimental Rattle Source Characterization Using Matrix Inversion on a Reception Plate

2020-09-30
2020-01-1541
Minimising rattle noises is becoming increasingly important for hybrid and electrical vehicles as masking from the IC engine is missing and in view of the functional requirements of the office-like interiors of next generation automated vehicles. Rattle shall therefore be considered in the design phase of component systems. One hurdle is the modelling of the excitation mechanisms and its experimental validation. In this work we focus on excitation by loose parts having functional clearances such as gear systems or ball sensors in safety belt retractors. These parts are excited by relatively large low frequency displacements such as road-induced movements of the car body or low order rigid body engine vibrations generating multiple impacts with broad band frequency content. Direct measurement of the impact forces is in many cases not possible.
Technical Paper

Multi-Domain NVH Model for the Complete Electro-Mechanical Power Unit

2020-09-30
2020-01-1584
Multi-domain NVH Model for the Complete Electro-mechanical Power Unit Yashwant Kolluru, Rolando Doelling eBike Department Robert Bosch GmbH Kusterdingen, Germany yashwant.kolluru@de.bosch.com rolando.doelling@de.bosch.com Lars Hedrich Institute of Informatics Goethe University Frankfurt Frankfurt, Germany hedrich@em.informatik.uni-frankfurt.de Acoustics and vibrations are amongst the foremost indicators in perceiving the quality of power units. Analyzing these factors is vital to improve the performances of electro-mechanical systems. This paper deals with development of a generic simulation method enabling the multi-domain vibro-acoustic modelling for the drive trains. Excitation's for these systems majorly arise from the electric motor and mechanical gears. The paper initially depicts a flexible gear model for gear whining, which are generated for reasons like gear tooth bending.
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