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Technical Paper

Nighttime Visibility in Varying Moonlight Conditions

2019-04-02
2019-01-1005
When the visibility of an object or person in the roadway from a driver’s perspective is an issue, the potential effect of moonlight is sometimes questioned. To assess this potential effect, methods typically used to quantify visibility were performed during conditions with no moon and with a full moon. In the full moon condition, measurements were collected from initial moon rise until the moon reached peak azimuth. Baseline ambient light measurements of illumination at the test surface were measured in both no moon and full moon scenarios. Additionally, a vehicle with activated low beam headlamps was positioned in the testing area and the change in illumination at two locations forward of the vehicle was recorded at thirty-minute intervals as the moon rose to the highest position in the sky. Also, two separate luminance readings were recorded during the test intervals, one location 75 feet in front and to the left of the vehicle, and another 150 feet forward of the vehicle.
Technical Paper

Flex Fuel Gasoline-Alcohol Engine for Near Zero Emissions Plug-In Hybrid Long-Haul Trucks

2019-04-02
2019-01-0565
Internal combustion engines for plug-in hybrid heavy duty trucks, especially long haul trucks, could play an important role in facilitating use of battery power. Power from a low carbon electricity source could thereby be employed without an unattractive vehicle cost increase or range limitation. The ideal engine should be powered by a widely available affordable liquid fuel, should minimize air pollutant emissions, and should provide lower greenhouse gas emissions. Diesel engines could fall short in meeting these objectives, especially because of high emissions. In this paper we analyze the potential for a flex fuel gasoline-alcohol engine approach for a series hybrid powertrain. In this approach the engine would provide comparable (or possibly greater) efficiency than a diesel engine while also providing 90 around lower NOx emissions than present cleanest diesel engine vehicles. Ethanol or methanol would be employed to increase knock resistance.
Technical Paper

Engine-Aftertreatment in Closed-Loop Modeling for Heavy Duty Truck Emissions Control

2019-04-02
2019-01-0986
An engine-aftertreatment computational model was developed to support in-loop performance simulations of tailpipe emissions and fuel consumption associated with a range of heavy-duty (HD) truck drive cycles. For purposes of this study, the engine-out exhaust dynamics were simulated with a combination of steady-state engine maps and dynamic correction factors that accounted for recent engine operating history. The engine correction factors were approximated as dynamic first-order lags associated with the thermal inertia of the major engine components and the rate at which engine-out exhaust temperature and composition vary as combustion heat is absorbed or lost to the surroundings. The aftertreatment model included catalytic monolith components for diesel exhaust oxidation, particulate filtration, and selective catalytic reduction of nitrogen oxides (NOx) with urea.
Technical Paper

Learning from Human Naturalistic Driving Behavior at Stop Signs for Autonomous Vehicles

2019-04-02
2019-01-1021
Despite public expectations that autonomous vehicles should be able to avoid most accidents, the existing fleet of autonomous test vehicles has demonstrated this is simply not the case. An explanation for some of these accidents has been that these vehicles do not drive like humans and therefore do not exhibit certain driving patterns expected by human drivers. With the high likelihood of a gradual integration of autonomous vehicles into our traffic system in the future, there will be a need for such vehicles to adapt to, and mimic, human driving. Although much work has been done to understand human behavior and performance in driving, it has been mostly geared towards defining human capabilities and limitations. Little work has been done on the interactions between human-driven and autonomous vehicles.
Technical Paper

Enabling Efficient Functional Safety Audits - The Missing Link between ISO 26262 and Automotive SPICE

2019-04-02
2019-01-0144
In the field of electric and electronic (E/E) design for the automotive industry, there are separate traditions related to functional safety and software quality assurance. Both relying on the evaluation of the processes used; Automotive SPICE provides detailed guidance on how to perform this evaluation whilst ISO 26262 does not and simply mention Automotive SPICE as one possible solution. ISO 26262 additionally requires for an evaluation of the functional safety achieved by the product and uses the process evaluation (or functional safety audit in ISO 26262 terms) to support the final functional safety assessment. The purpose is to evaluate the implementation of the necessary safety processes according to the claimed scope defined in the safety plan. Automotive SPICE does not make a distinction on whether the application of the software under evaluation is safety related or not.
Technical Paper

Head and Neck Loading Conditions over a Decade of IIHS Rear Impact Seat Testing

2019-04-02
2019-01-1227
Rear-end impacts are the most common crash scenario in the United States. Although automated vehicle (AV) technologies, such as frontal crash warning (FCW) and automatic emergency braking (AEB), are mitigating and preventing rear-end impacts, the technology is only gradually being introduced and currently has only limited effectiveness. Accordingly, there is a need to evaluate the current state of passive safety technologies, including the performance of seatbacks and head restraints. The objective of this study was to examine trends in head and neck loading during rear impact testing in new vehicle models over the prior decade. Data from 601 simulated rear impact sled tests (model years 2004 to 2018) conducted as a part of the Insurance Institute for Highway Safety (IIHS) Vehicle Seat/Head Restraint Evaluation Protocol were obtained.
Technical Paper

Aerodynamically Induced Loads on Hood Latch and Hood Retention Systems

2019-04-02
2019-01-0657
Hood latches are provided with a secondary latch mechanism in order to restrain hoods in the event of an incomplete closing operation. It is important thus to understand the aerodynamically induced loading conditions the latch and hood will be subject to in order to design the hood and hood retention system to withstand those loads. In this paper a method of collecting load and displacement data from actual vehicles is presented, as well as an analysis of the results and the implications for hood and latch design.
Technical Paper

Emissions from Low- and Mid-Level Blends of Anhydrous Ethanol in Gasoline

2019-04-02
2019-01-0997
Typically ethanol is present in gasoline as a 10% blend by volume (E10), although E15, E85 (51 to 83%), and E0 are also available at selected stations. Numerous studies of tailpipe regulated emissions have been conducted to compare emissions from E10 and E0, and there is a growing body of literature addressing blends of E15 and higher. Isolating the effect of ethanol in a study is philosophically difficult, because the ethanol naturally displaces some hydrocarbons, because the ethanol interacts with the remaining gasoline, and because properties of mixing are often nonlinear. Some studies have used splash blending, simply mixing the ethanol with a reference gasoline to produce a blend for comparison to the reference. Others have used match blending, where the objective is to match selected properties of the blend to properties of a reference gasoline.
Journal Article

Online Flooding and Dehydration Diagnosis for PEM Fuel Cell Stacks via Generalized Residual Multiple Model Adaptive Estimation-Based Methodology

2019-04-02
2019-01-0373
For proton exchange membrane fuel cell (PEMFC) stack, critical issues such as flooding and dehydration, are caused by improper water management. With respect to the water management failure, PEMFC stack outputs power and efficiency decreased. Therefore, proper water management with diagnosis contributes to the reliability and durability. Existing researches establish Electrochemical Impedance Spectroscopy (EIS) measurement to detect and identify different faults, whereas the sophistication, overwhelmed computational consumption of EIS and unaffordable dedicated instrumentation make it’s unsuitable for commercial application. Therefore, EIS is not considered to be a viable solution to online and real-time diagnostic scheme. In this paper, an innovative method based on EIS, is further developed to identify some critical PEMFC fault conditions online, wherein generalized residual multiple model adaptive estimation (GRMMAE) methodology is applied.
Technical Paper

Research on Control Algorithm of Air Supply System for High-Pressure PEMFC Engine

2019-04-02
2019-01-0379
The Proton Exchange Membrane Fuel Cell (PEMFC) is the most widely used engine in fuel cell vehicles. For PEMFC, whether the supply of oxygen for cathode is adequate or not is a critical factor for its net output power and service life, and the proper control of air supply mass flow and pressure can effectively improve its system performance and efficiency. At present, fuel cells need to reduce the mass and volume and increase the power density. Therefore, it is necessary to increase the air supply pressure for PEMFC. But at the same time, many auxiliary devices are appended to the system to provide high-pressure air, such as air compressor, intercooler, and back pressure valve, which make the control of the entire air supply system very complicated. So an excellent control algorithm is needed.
Technical Paper

Accuracy and Sensitivity of Yaw Speed Analysis to Available Data

2019-04-02
2019-01-0417
Accident reconstructionists rarely have complete data with which to determine vehicle speed, and so the true value must be bracketed within a range. Previous work has shown the effect of friction uncertainty in determining speed from tire marks left by a vehicle in yaw. The goal of the current study was to assess improvements in the accuracy of vehicle speed estimated from yaw marks using progressively more scene and vehicle information. Data for this analysis came from staged S-turn maneuvers that in some cases led to rollover of sport utility vehicles. Initial speeds were first calculated using the critical curve speed (CCS) formula on the yaw marks from the first portion of the S-maneuver. Then computer simulations were performed with progressively more input data: i) the complete tire marks from the whole S-maneuver, ii) measured vehicle mass, iii) measured suspension stiffness and damping, and iv) measured steering history.
Technical Paper

Seat Performance and Occupant Moving Out of the Shoulder Belt in ABTS (All-Belts-to-Seat) in Rear Impacts

2019-04-02
2019-01-1031
This study examined occupant and seat responses with ABTS (all-belts-to-seat) in rear end collisions. Some have claimed improved ABTS seat performance and retention in rear impacts than conventional seats. ABTS seats tend to have higher ultimate yield strengths than conventional yielding seats. Most ABTS seats have asymmetric seatback stiffness due to the need for additional structure on one side of the seat to support shoulder belt loads. Many designs use a single-side recliner and single stanchion that anchors the D-ring. This asymmetry results in twisting of the seatback in severe rear impacts. Seatback twist can allow the occupant to move away from the shoulder belt. Rearward pull tests on ABTS seats also demonstrates seatback twisting and in some cases large drops in load during the test. The added strength and stiffness of ABTS seats lead to designs that are vulnerable to sudden force drops from separated parts.
Technical Paper

Inter-Vehicular Sliding Friction and Crush Energy Losses in Impulse Momentum Planar Collision

2019-04-02
2019-01-0422
New in this study is the mathematical formula for calculating energy dissipated due to sliding under the action of Coulomb kinetic friction in the context of Impulse Momentum Planar Collision (IMPC) with isotropic restitution. The surface sliding dissipated energy theorem established here is precisely consistent with the laws of physics underlying IMPC. A principal goal of distinguishing between surface sliding energy dissipation and energy dissipation due to vehicle crush is to improve the rational basis for use of crush energy analysis with IMPC. Also new in this study is a consistent interpretation of Newton's, Poisson's and Stronge's restitution hypotheses as they apply to IMPC with Coulomb kinetic friction. While this paper adds to the understanding of energy dissipation, the IMPC method presented here is not new.
Journal Article

Tire Ply-Steer, Conicity and Rolling Resistance - Analytical Formulae for Accurate Assessment of Vehicle Performance during Straight Running

2019-04-02
2019-01-1237
The aim of the paper is to provide simple and accurate analytical formulae describing the straight motion of a road vehicle. Such formulae can be used to compute either the steering torque or the additional rolling resistance induced by vehicle side-slip angle. The paper introduces a revised formulation of the Handling Diagram Theory to take into account tire ply-steer, conicity and road banking. Pacejka’s Handling Diagram Theory is based on a relatively simple fully non-linear single track model. We will refer to the linear part of the Handling Diagram, since straight motion will be considered only. Both the elastokinematics of suspension system and tire characteristics are taken into account. The validation of the analytical expressions has been performed both theoretically and after a subjective-objective test campaign. By means of the new and unreferenced analytical formulae, practical hints are given to set to zero the steering torque during straight running.
Technical Paper

Analysis of Passive Low Power Phase Change Heat Dissipation Method for Electric Vehicle Motor

2019-04-02
2019-01-1256
The electric vehicle motor is developing toward high power density, at the same time brings serious temperature rise problem, which affect the driving motor performance, efficiency, and useful life. Liquid cooling is usually used to solve the problem, but its energy consumption is large and the reliability is poor. In order to solve this problem, this paper proposes a heat dissipation method to improve the reliability and energy efficiency of the driving motor heat dissipation system. The method uses heat pipes heat transfer, and the heat pipes cold end are cooled by vehicle facing the wind. By establishing the motor temperature rise model, heat transfer model and vehicle dynamics model, this paper analyzes the maximum temperature region and reliability of the driving motor heat dissipation system, calculates and analyzes the efficiency of the driving motor under different driving conditions.
Technical Paper

Methodology Development for Coolant Boiling Prediction in EGR Coolers

2019-04-02
2019-01-1197
Coolant boiling detection is a key issue to ensure Exhaust Gas Recirculation (EGR) coolers performance and durability. Accurate boiling detection and prediction tools are thus increasingly demanded to support EGR coolers design in a context of raising requirements, mainly driven by the stringent regulations and the recent application of this technology to gasoline engines. In this scenario, a numerical tool for the detection and quantification of coolant boiling in EGR coolers has been developed. It is based on Computational Fluid Dynamic (CFD) simulations and its results have been successfully validated against experimental data obtained on a test bench fully instrumented for boiling analysis. As for the predictive tool, a mathematical model describing the EGR cooler performance, including conjugate heat transfer and sub-cooled boiling, has been developed. Then a numerical methodology to solve this model has been implemented using OpenFOAM® (open source CFD toolbox).
Technical Paper

A Comprehensive CFD-FEA Conjugate Heat Transfer Analysis for Diesel and Gasoline Engines

2019-04-02
2019-01-0212
As the efforts to push capabilities of current engine hardware to their durability limits increases, more accurate and reliable analysis is necessary to ensure that designs are robust. This paper evaluates a method of Conjugate Heat Transfer (CHT) analysis for a gasoline and a diesel engine that combines combustion Computational Fluid Dynamics (CFD), engine Finite Element Analysis (FEA), and cooling jacket CFD with the goal of obtaining more accurate temperature distribution and heat loss predictions in an engine compared to standard de-coupled CFD and FEA analysis methods. This novel CHT technique was successfully applied to a 2.5 liter GM LHU gasoline engine at 3000 rpm and a 15.0 liter Cummins ISX heavy duty diesel engine operating at 1250 rpm. Combustion CFD simulations results for the gasoline and diesel engines are validated with the experimental data for cylinder pressure and heat release rate.
Technical Paper

Development of the TOP TIERTM Diesel Standard

2019-04-02
2019-01-0264
The TOP TIERTM Diesel fuel standard was first established in 2017 to promote better fuel quality in marketplace to address the needs of diesel engines. It provides an automotive recommended fuel specification to be used in tandem with regional diesel fuel specifications or regulations. This fuel standard was developed by TOP TIERTM Diesel Original Equipment Manufacturer (OEM) sponsors made up of representatives of diesel auto and engine manufacturers. This performance specification developed after two years of discussions with various stakeholders such as individual OEMs, members of Truck and Engine Manufacturers Association (EMA), fuel additive companies, as well as fuel producers and marketers. This paper reviews the major aspects of the development of the TOP TIERTM Diesel program including implementation and market adoption challenges.
Technical Paper

Costs, Benefits and Range: Application of Lightweight Technology in Electric Vehicles

2019-04-02
2019-01-0724
The lightweight technology takes an important role in electric vehicle(EV) energy conservation domain, as lighter vehicle means less energy consumed under same condition. In this paper, the typical energy requirement in an NEDC cycle is investigated, and the relationship between lightweight rate and energy consumption reduction effectiveness is given. The benefit of lightweight to EV come from the less battery cost because of less energy requirement. For EVs, with less battery cost, a certain lightweight rate can be obtained with less total cost. On the other hand, if lightweight rate is very high, the battery cost won't be able to cover the lightweight cost. Besides, the relationship between driving range and battery capacity is discussed in this paper. It is found that there is a limitation of EV driving range, which is determined by the battery energy density.
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