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Phil Stephenson, General Manager of PACCAR Technical Center, and co-chairman for the SAE 2015 Commercial Vehicle Engineering Congress (ComVEC), discusses several major topics affecting on- and off-highway commercial vehicles, including emissions regulations, embedded software, 24-V electrification, operator assistance technologies, and cybersecurity.

In this paper, we outline past, present and future applications of automotive security for engine ECUs. Electronic immobilizers and anti-tuning countermeasures have been used for several years. Recently, OEMs and suppliers are facing more and more powerful attackers, and as a result, have introduced stronger countermeasures based on hardware security. Finally, with the advent of connected cars, it is expected that many things that currently require a physical connection will be done remotely in a near future. This includes remote diagnostics, reprogramming and engine calibration.

The advent of stop-start technology As environmental concerns grow for R&D teams, OEMs look to bring the strategy further into the mainstream. Recycling opportunities for hybrid/electric vehicle lithium-ion batteries With limited reserves and strict environmental regulations, re-cyclers look to established extraction means to reuse, recycle, and dispose of the used batteries. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Getting right with composites With composites now a mainstay in most new aircraft de-signs, the engineering emphasis has switched from understanding if they work to thinking through the most efficient way to manufacture them, such as using design-for-manufacturing software.

Driving EVs toward lower cost The race is on to reduce battery and electric-drive systems costs while improving efficiency. Seeking ways to make better computer crashes New models and simulations help improve safety as software and hardware provide more realism to iterate designs more quickly. Evaluating aluminum bonds Adhesively joined aluminum alloy sheets present challenges that steel-adhesive joints do not. Ford researchers present a modified technique to inspect Al-adhesive joints in lab and production environments. Leading the attack on engine pumping losses Cylinder deactivation delivers real-world fuel economy gains, helping vehicles to meet and exceed their sticker numbers. That's why the downsized/boosted guys now want it on their engines.

Making sense of autonomy Industry offers a range of sensors that will free humans from many tasks while also improving reliability, though devising strategies that meet demanding requirements without breaking the bank is no easy challenge. Life-cycle planning-Design and calibration for ultimate efficiency The ultimate power of Big Data technologies relies on the implementation of new strategies. Unlike a traditional engine calibration process, in which only calibration test data and model simulation data are used, multiple source data introduced into the adaptive engine calibration process contributes to efficiency and cost reduction. The complicated future of off-highway engines Developing an optimum engine is getting tricky now that the European Union has established a Stage V for off-highway engines, and the U.S. has not. What effect will this have on future engine designs?

Mark Brooks of Southwest Research Institute’s Automation and Data Systems Division discusses the latest issues and technologies related to cybersecurity for commercial vehicles.

To serve and protect As cars become more connected and automated, cybersecurity concerns are rising. Industry engineers have many tools and techniques and are now deploying encryption and standards to ensure that vehicle controls are not altered or usurped by unauthorized people.

Executive Viewpoints Off-highway industry executives from companies such as BorgWarner, Perkins, Cummins, and Danfoss reflect upon challenges inside, and outside, the industry, and what technologies, innovations, and strategies will need to be implemented to thrive into the long-term future. 16th Annual Product Guide Top products from throughout the industry covering technologies such as Powertrain & Energy, Hydraulics, Electronics, and Testing & Simulation.

Democratizing hybrid technologies Engineers continue to wring efficiency and mass out of their latest electrified propulsion systems with the aim of mainstreaming the technology. Automakers see possibilities, limits for gesture controls Recent concepts have shown the possibilities of gesture for controlling infotainment functions but the need for industry standards and control simplification complicate development. Ferrari massages 458 to create 488 GTB Ferrari engineers have further refined the 458 Italia model with a new turbocharged and downsized engine and revised aerodynamics to create the 488 GTB.

Aircraft and ground vehicle representatives discussed the topic during the “Technical Expert Panel Discussion: With connectivity, comes risks - cybersecurity and safety” at the 2015 SAE World Congress.

Functionalities such as automated driving, connectivity and cyber-security have gained increasing importance over the past few years. The importance of these functionalities will continue to grow as these cutting-edge technologies mature and market acceptance increases.

Hydraulics still in control of off-highway needs Engineers continue to master electronic controllers and software to help systems manage engine speeds and boost efficiency, to the ultimate benefit of both OEMs and end-users. Off-highway calibration challenges-big and complex As the final set of Tier 4 regulations kick in for engines greater than 750 hp (560 kW), calibration efforts must contend with complex engine and aftertreatment systems. Engine manufacturers and service providers deal with this complexity, but does it need to be so? DEF delivery modelling for SCR systems Researchers characterize a 0-D model of a urea delivery module, oriented to model-based control and to the simulation of the system response to fault injections finalized to diagnosis validation.

Propulsion Fanjet Evolution - the Next Steps Composites Dry Drilling Composites Using Carbon Dioxide Cooling

Secretary of Transportation Anthony Foxx discussed a wide range of technology and safety issues following his SAE Government/Industry Meeting keynote speech, including cybersecurity, autonomous vehicles, and international harmonization of safety standards.

Diesel gets a promotion at SAE Clean Snowmobile Challenge The main rules change for the 2015 season is creation of a new engine category (diesel), the event's organizer notes in providing an overview of the SAE Collegiate Design Series competition. Wisconsin-Stout puts faith in gearbox redesign for Baja Blue Devil Racing Team believes packaging and durability advantages more than offset weight and low-end-torque penalties. Test cell at Kansas University does double duty Single-cylinder engine test cell designed for research into biodiesel also serves as an instruction tool for students. University of Michigan students have hand in Volt battery reliability Technology co-developed by U of M monitors the quality of welds used in the joining of Chevy Volt battery cells.

Getting a grip on AWD efficiency The safety and performance benefits of all-wheel drive are undeniable, but so are the penalties of added weight, friction losses, and complexity. Clever axle disconnects and E-axles are driving future AWD developments. E pluribus unum Inputs from many sensors are being combined to give safety systems a true vision of vehicle surroundings, with the resulting sensor fusion becoming a mainstay of autonomous vehicle electronics. Lightweighting poses repair challenges Mass-produced aluminum bodies and mixed-material structures present challenges for assembly and repair, as automakers increasingly pursue these lightweight strategies. Setting the standard Meggitt CTO Emeritus begins term at helm of SAE International, seeks to encourage cross-sector relations, elevate image of SAE as aerospace industry leader.

Taking on the Valeo Innovation Challenge Two Canadian teams-the University of Ottawa and the University of Waterloo-finished in the top 3 among about 1,000 other universities from around the world in this challenge devoted to spurring innovative ideas for transportation. Colorado State University designs fuel-cell plug-in hybrid system Competing in the EcoCAR2 competition using a Chevrolet Malibu, the Colorado State team designed a system that features a 15-kW polymer electrolyte membrane fuel cell system, an 18.9-kW•h/177-kW lithium-ion battery, and a 145-kW motor. Cal State Fullerton combines art and engineering Team's submission on its Formula SAE car won first place in the second annual Generation Auto video contest organized in part by SAE International. Collaborative research project leads to potentially swarming VTOL UAVs The AVIGLE VTOL (vertical takeoff and landing) unmanned aerial vehicle was developed via collaboration by a variety of entities for a variety of applications.

How do you protect the computer systems that run automated cars from hacker attacks?

The group will classify attack methods, propose preventative strategies, define levels of security by criticality of system type, and identify architecture-level strategies for mitigating attacks.

Although in-vehicle vulnerabilities have been identified, others exist in cloud-based systems. Public facilities, from traffic-light-controlling central computers to non-automotive infrastructure, may have little or no protection, speakers asserted.