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Technical Paper

Connected On-Board Inert Gas Generation System with Real-Time Data Access & Machine Learning Approach for Predictive / Prognostics Maintenance

2022-05-26
2022-26-0023
The purpose of the OBIGGS is to reduce the amount of oxygen in the fuel tank to a 'safe' level to significantly reduce the possibility of ignition of fuel vapors. There are circumstances where equipment of OBIGGS like ASMs, Ozone Converter Catalysts, etc. gets degraded earlier than the provided MTBF. This paper studies the present conventional systems limitations, like due to memory constraints only the faults and limited shop data are being recorded, hence there is no provision to store/report the stream of data margins with which we can pass/fail the performance tests. This paper also explains how a new design of the Connected concept achieves access to real-time data from the system and how the data is pushed to the cloud network.
Technical Paper

The Future of OBD: Enhanced On-Board Diagnostic System with Remote Access

2022-03-29
2022-01-0113
Vehicle manufacturers and their suppliers are legally mandated to develop low-emission engine technologies. Type approval for road-vehicles or non-road mobile machines is only granted when the limits for carbon monoxide (CO), nitrogen oxides (NOx), hydrocarbons (HC), and particulate matters (PM) are observed. In addition to complying with emission standards, road-vehicles must be equipped with a supervising system (OBD) that monitors emission-related components and detects and indicate divergences from admissible pollutant limits. As of today, emission control systems are required for non-road mobile machinery, but not their monitoring by an OBD system. This paper starts with a short introduction to the classical OBD system. For more than three decades, OBD serves as an essential part of the environmental protection.
Technical Paper

Functional Verification and Validation of Secure Controller Area Network (CAN) Communication

2022-03-29
2022-01-0110
In agriculture industry, increasing use of Vehicle Internet of Things (IoT), telematics and emerging technologies are resulting in smarter machines with connected solutions. Inter and Intra Communication with vehicle to vehicle and inside vehicle - Electronic Control Unit (ECU) to ECU or ECU (Electronic Control Unit) to sensor, requirement for flow of data increased in-turn resulting in increased need for secure communication. In this paper, we focus on functional verification and validation of secure Controller Area Network (CAN) for intra vehicular communication to establish confidentiality, integrity, authenticity, and freshness of data, supporting safety, advanced automation, protection of sensitive data and IP (Intellectual Property) protection. Network security algorithms and software security processes are the layers supporting to achieve our cause.
Technical Paper

UDS Security Access for Constrained ECUs

2022-03-29
2022-01-0132
Legacy electronic control units are, nowadays, required to implement cybersecurity measures, but they often do not have all the elements that are necessary to realize industry-standard cybersecurity controls. ...Legacy electronic control units are, nowadays, required to implement cybersecurity measures, but they often do not have all the elements that are necessary to realize industry-standard cybersecurity controls. For example, they may not have hardware cryptographic accelerators, segregated areas of memory for storing keys, or one-time programmable memory areas. ...While the UDS service $27 (Security Access) has a reputation for poor cybersecurity, there is nothing inherent in the way it operates which prevents a secure access-control from being implemented.
Technical Paper

Future of Automotive Embedded Hardware Trust Anchors (AEHTA)

2022-03-29
2022-01-0122
In conjunction with an increasing number of related laws and regulations (such as UNECE R155 and ISO 21434), these drive security requirements in different domains and areas. 2 In this paper we examine the upcoming trends in EE architectures and investigate the underlying cyber-security threats and corresponding security requirements that lead to potential requirements for “Automotive Embedded Hardware Trust Anchors” (AEHTA).
Technical Paper

Mechanism for Runtime Kernel Integrity Check without Additional IP and without TEE for Low/Mid Automotive Segments

2022-03-29
2022-01-0125
Vehicles have more connectivity options now-a-days and these increasing connection options are giving more chances for an intruder to exploit the system. So, the vehicle manufacturers need to make the ECU in the vehicle more secure. To make the system secure, the embedded system must secure all the assets in the system. Examples of assets are Software, Kernel or Operating system, cryptographic Keys, Passwords, user data, etc. In this, securing the Kernel is extremely important as an intruder can even exploit the operating system characteristics just by changing the kernel code without introducing a trojan in the system. Also, the Kernel is the one entity that manages all permissions, so, if the kernel is hacked, these permissions also get compromised. The proposed approach is to make the kernel secure by doing the integrity check periodically of the kernel code loaded into the main memory of the system.
Journal Article

Threat/Hazard Analysis and Risk Assessment: A Framework to Align the Functional Safety and Security Process in Automotive Domain

2021-12-17
2021-01-0148
The underlying systems are susceptible to safety and cybersecurity attacks as the involved ECUs are interconnected. The security attacks can lead to disrupting the safe operation of the vehicle while causing injury to the passengers. ...Consequently, the functional safety requirements and cybersecurity requirements can be aligned with each other. In this article, a case study of the application of the THARA framework is presented through the risk analysis of safety and security threats applicable to the rearview camera (RVC) feature of the vehicle.
Research Report

Unsettled Aspects of the Digital Thread in Additive Manufacturing

2021-11-15
EPR2021026
Additive manufacturing (AM), also known as “3D printing,” now provides the ability to have an almost fully digital chain from part design through manufacture and service. This “digital thread” can bring great benefits in improving designs, processes, materials, operations, and the ability to predict failure in a way that maximizes safety and minimizes cost and downtime. Unsettled Aspects of the Digital Thread in Additive Manufacturing discusses what the interplay between AM and a digital thread in the mobility industry would look like, the potential benefits and costs, the hurdles that need to be overcome for the combination to be useful, and how an organization can answer these questions to scope and benefit from the combination. Click here to access the full SAE EDGETM Research Report portfolio.
Technical Paper

Designing a Next Generation Trailer Braking System

2021-10-11
2021-01-1268
Passenger vehicles have made astounding technological leaps in recent years. Unfortunately, little of that progress has trickled down to other segments of the transportation industry leaving opportunities for massive gains in safety and performance. In particular, the electric drum brakes on most consumer trailers differ little from those on trailers over 70 years ago. Careful examination of current production passenger vehicle hardware and trailering provided the opportunity to produce a design and test vehicle for a plausible, practical, and performant trailer braking system for the future. This study equips the trailer with high control frequency antilock braking and dynamic torque distribution through use of passenger vehicle grade apply hardware.
Technical Paper

Improved Run Time Error Analysis Using Formal Methods for Automotive Software - Improvement of Quality, Cost Effectiveness and Efforts to Proactive Defects Check

2021-09-22
2021-26-0456
Quality is what determines success or failure. If products are not error-free, reliable and robust, customers will be put off. Criticism is inevitable. Bosch is focusing on this theme and taking appropriate action to improve the quality of automotive software. Runtime errors most often refer to issues that appear during the execution of a program like buffer overflow issues and pointer access out of bounds. They are important to detect as they may cause critical safety, security or business operation concerns. They can potentially cause the critical systems of high-integrity applications to fail, leading to disastrous results and they have been blamed as the root cause of system failure in high-profile examples in automotive software. This has resulted in identifying run-time error detection as critical field of interest where safety-critical embedded software has to satisfy stringent quality requirements by all contemporary safety standards where no run-time errors must occur.
Technical Paper

Reliability-Oriented Distributed Test Strategy for FOTA/SOTA Enabled Edge Device

2021-09-22
2021-26-0475
In order to enhance customer experience [5] and to reduce time to market, the manufacturers are constantly in need of being able to update software/firmware of the Electronic Control units (ECU) when the vehicle is in field operations. The updates could be a bug fix or a new feature release. Until the recent years, the updation of software/firmware used to be done using a physical hardwired connection to the Vehicle in a workshop. However, with the element of connectivity being added to the vehicle, the updation of software can be done remotely and wirelessly over the air using a feature called Flash over the air (FOTA) [2] and Software over the air (SOTA) [2]. In order to safeguard the telematics [3] ECU from tampering or hacking, the manufacturers are doing away with the ports on the underlying hardware through which manual flashing used to be done. This means that, the only option available to flash or update the ECU is using FOTA/SOTA.
Technical Paper

Onboard Cybersecurity Diagnostic System for Connected Vehicles

2021-09-21
2021-01-1249
Here, we discuss the On-Board Diagnostic (OBD) regulations for next generation BEV/HEV, its vulnerabilities and cybersecurity threats that come with hacking. We propose three cybersecurity attack detection and defense methods: Cyber-Attack detection algorithm, Time-Based CAN Intrusion Detection Method and, Feistel Cipher Block Method. ...These control methods autonomously diagnose a cybersecurity problem in a vehicle’s onboard system using an OBD interface, such as OBD-II when a fault caused by a cyberattack is detected, All of this is achieved in an internal communication network structure.
Technical Paper

A Controller Area Network Bus Identity Authentication Method Based on Hash Algorithm

2021-07-14
2021-01-5077
With the development of vehicle intelligence and the Internet of Vehicles, how to protect the safety of the vehicle network system has become a focus issue that needs to be solved urgently. The Controller Area Network (CAN) bus is currently a very widely used vehicle-mounted bus, and its security largely determines the degree of vehicle-mounted information security. The CAN bus lacks adequate protection mechanisms and is vulnerable to external attacks such as replay attacks, modifying attacks, and so on. On the basis of the existing work, this paper proposes an authentication method that combines Hash-based Message Authentication Code (HMAC)-SHA256 and Tiny Encryption Algorithm (TEA) algorithms. This method is based on dynamic identity authentication in challenge/response made and combined with the characteristics of the CAN bus itself as it achieves the identity authentication between the gateway and multiple electronic control units (ECUs).
Technical Paper

A Domain-Centralized Automotive Powertrain E/E Architecture

2021-04-06
2021-01-0786
This paper proposes a domain-centralized powertrain E/E (electrical and/or electronic) architecture for all-electric vehicles that features: a powerful master controller (domain controller) that implements most of the functionality of the domain; a set of smart actuators for electric motor(s), HV (High Voltage) battery pack, and thermal management; and a gateway that routes all hardware signals, including digital and analog I/O, and field bus signals between the domain controller and the rest of the vehicle that is outside of the domain. Major functional safety aspects of the architecture are presented and a safety architecture is proposed. The work represents an early E/E architecture proposal. In particular, detailed partitioning of software components over the domain’s Electronic Control Units (ECUs) has not been determined yet; instead, potential partitioning schemes are discussed.
Technical Paper

Streamlined Process for Cloud Based Diagnostics Using Amazon Web Services

2021-04-06
2021-01-0159
In the age of 5G, the cloud constitutes a massive computational resource. Such capability is greatly underutilized, especially for the purpose of vehicle diagnostics and prognostics. Diagnostics and prognostics run mostly in the limited and cost sensitive electronic module of the vehicle. Utilizing vehicle connectivity, along with the massive capability of the cloud would allow the deployment of smarter algorithms that provide improved vehicle performance and operation management. In this paper, a streamlined process to develop and deploy off-board diagnostics is presented. The process included developing multiphysics digital twins and running the diagnostics off-board. It was demonstrated on a fleet of virtual Hybrid Electric Vehicles (HEV). The Digital Twin replica was created using Simulink® and Simscape®. The microcontroller used to demonstrate the diagnostic is a Raspberry Pi hardware running in real time.
Journal Article

Zero-Day Attack Defenses and Test Framework for Connected Mobility ECUs

2021-04-06
2021-01-0141
Recent developments in the commercialization of mobility services have brought unprecedented connectivity to the automotive sector. While the adoption of connected features provides significant benefits to vehicle owners, adversaries may leverage zero-day attacks to target the expanded attack surface and make unauthorized access to sensitive data. Protecting new generations of automotive controllers against malicious intrusions requires solutions that do not depend on conventional countermeasures, which often fall short when pitted against sophisticated exploitation attempts. In this paper, we describe some of the latent risks in current automotive systems along with a well-engineered multi-layer defense strategy. Further, we introduce a novel and comprehensive attack and performance test framework which considers state-of-the-art memory corruption attacks, countermeasures and evaluation methods.
Journal Article

Implementation Methodologies for Simulation as a Service (SaaS) to Develop ADAS Applications

2021-04-06
2021-01-0118
Over the years, the complexity of autonomous vehicle development (and concurrently the verification and validation) has grown tremendously in terms of component-, subsystem- and system-level interactions between autonomy and the human users. Simulation-based testing holds significant promise in helping to identify both problematic interactions between component-, subsystem-, and system-levels as well as overcoming delays typically introduced by the default full-scale on-road testing. Software in Loop (SiL) simulation is utilized as an intermediate step towards software deployment for autonomous vehicles (AV) to make them reliable. SiL efforts can help reduce the resources required for successful deployment by helping to validate the software for millions of road miles. A key enabler for accelerating SiL processes is the ability to use Simulation as a Service (SaaS) rather than just isolated instances of software.
Technical Paper

Service Analysis of Autonomous Driving

2020-12-30
2020-01-5194
Autonomous driving represents the ultimate goal of future automobile development. As a collaborative application that integrates vehicles, road infrastructure, network and cloud, autonomous driving business requires a high-degree dynamic cooperation among multiple resources such as data, computing and communications that are distributed throughout the system. In order to meet the anticipated high demand for resources and performance requirements of autonomous driving, and to ensure the safety and comfort of the vehicle users and pedestrians, a top concern of autonomous driving is to understand the system requirements for resources and conduct an in-depth analysis of the autonomous driving business. In this context, this paper presents a comprehensive analysis of the typical business for autonomous driving and establishes an analysis model for five common capabilities, i.e. collection, transmission, intelligent computing, human-machine interaction (HMI), and security.
Research Report

Unsettled Topics Concerning Autonomous Public Transportation Systems

2020-10-30
EPR2020020
With billions of dollars of investment and events like DARPA’s Grand Challenges automated driving technology has been making its way toward commercialization. While the enabling technology for SAE Level 4 and 5 automated vehicles (AV) has not yet matured, specific restricted-use models such as “robo-taxis” and automated truck convoying show great promise. Now, cities are across the world are looking to AVs to solve their public transportation issues. With low speeds and fixed route, public transportation is an ideal application for AVs. From a business angle, AVs could leverage existing public transport models and infrastructure while providing superior quality of service for disadvantaged communities. Yet, dense urban environments—which would benefit from automated transportation the most—present unique challenges and public sector requirements. This SAE EDGE™ Research Report by Dr.
Research Report

Unsettled Topics Concerning Adopting Blockchain Technology in Aerospace

2020-10-30
EPR2020021
In the aerospace industry, competition is high and the need to ensure safety and security while managing costs is paramount. Furthermore, stakeholders—who gain the most by working together—do not necessarily trust each other. Now, mix that with changing enterprise technologies, management of historical records, and customized legacy systems. This issue touches all aspects of the aerospace industry, from frequent flyer miles to aircraft maintenance and drives tremendous inefficiency and cost. Technology that augments, rather than replaces, is needed to transform these complex systems into efficient, digital processes. Blockchain technology offers collaborative opportunities for solving some of the data problems that have long challenged the industry. This SAE EDGE™ Research Report by Rhonda D. Walthall examines how blockchain technology could impact the aerospace industry and addresses some of the unsettled concerns surrounding its implementation.
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