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Technical Paper

Multi-Objective Optimization of Occupant Survival Space of a Medium-Duty Vehicle under Rollover Condition

2024-04-09
2024-01-2263
Due to the high center of gravity of medium-duty vehicles, rollover accidents can easily occur during high-speed cornering and lane changes. In order to prevent the deformation of the body structure, which would restrict the survival space and cause compression injuries to occupants, it is necessary to investigate methods for mitigating these incidents.
Technical Paper

Integration and Optimization of Geneva Mechanism in the Car Door Handle

2024-01-16
2024-26-0285
In addition to this, car door handles also play a critical role in ensuring passenger safety by keeping the door closed during accidents or when there is a significant amount of G-force acting on the vehicle. A typical car door handle comprises several components including the structure, cover, bowden lever, bracket, pins and other child parts. ...The position of the Bowden lever is crucial for the unlatching process and for keeping the door closed during the accidents and unauthorized entry. Therefore, design of the car door handle must work under optimize force to ensure that the handle performs it’s function effectively.
Technical Paper

Damage Prediction and Crashworthiness Optimization of FOBEVs in Positive Crashes for Battery Electric Vehicles

2023-12-31
2023-01-7072
The Mobile Progressive Deformable Barrier (MPDB) is a standardized automotive crash scenario that comprehensively evaluates the safety of battery-electric vehicles (BEVs) in a crash. In an accident, the deformation pattern of the Front of Battery Electric Vehicle (FOBEV) structure, the efficiency of energy absorption, the acceleration pulse, and the degree of intrusion into the passenger compartment combine to affect the safety of the driver and passengers. ...Taking a BEV under development as an example, the application of the accident damage prediction method based on the FOBEV equivalent model in the optimal design of BEV crashworthiness is illustrated.
Technical Paper

Reliability-Based Design Optimization for Automotive Wheel Bearings Considering Geometric Uncertainty

2023-11-05
2023-01-1886
For optimization, the following three key relationships were chosen: wheel bearing specification and geometry for design variables, weight for cost function, and stiffness for constraint. A Monte Carlo simulation considering the probability distribution of the geometric uncertainties was performed to identify the effect of variations in dimensions. ...A Monte Carlo simulation considering the probability distribution of the geometric uncertainties was performed to identify the effect of variations in dimensions. Since Monte Carlo simulation to analyze the stiffness of the bearings takes a very high computational cost, a regression analysis was performed, followed by running Monte Carlo simulation based on this regression. ...Since Monte Carlo simulation to analyze the stiffness of the bearings takes a very high computational cost, a regression analysis was performed, followed by running Monte Carlo simulation based on this regression. Based on the simulation results, the design variations for the automotive wheel bearings were evaluated using the results of the Monte Carlo simulation.
Technical Paper

An Examination of Sensing Skins with Tailored Conductivity Distributions for Enhanced 2-D Surface Temperature Measurements Using Electrical Impedance Tomography (EIT)

2023-10-31
2023-01-1680
It was found that the best approach for detecting a temperature hot spot depends on several factors such as the current injection (stimulation) patterns, the measurement patterns, and the reconstruction algorithms. For well-performing combinations of these factors, customized baseline conductivities were assessed and compared to the baseline uniform conductivity. ...Overall, the results at hand suggest that improved 2D surface temperature measurement are best served by continued development of measurements and reconstruction algorithms rather than the use of sensing skins with tailored baseline conductivity distributions.
Technical Paper

Innovative Insulation System Design and Partial Discharge Detection to Optimize Resilience of Electrical Transportation Assets

2023-09-05
2023-01-1516
Partial discharge (PD) detection has been always a fundamental tool, potentially, for the design, quality control, commissioning, and reliability monitoring for the of insulation systems. The word “potentially” stems from the objective consideration of the intrinsic limitations suffered by the existing partial discharge, PD, measurement technologies, especially the need of experts to interpret results and the lack of clear correlation between PD-related quantities, and the condition-based maintenance approach. On the whole, a thorough revision of insulation systems design procedures and of the tools to evaluate aging and failure risk is needed, especially in components of electrical assets which are critical in terms of reliability, resilience, and safety.
Journal Article

Reliable Ship Emergency Power Source: A Monte Carlo Simulation Approach to Optimize Remaining Capacity Measurement Frequency for Lead-Acid Battery Maintenance

2023-07-14
The methodology employed in this study includes outlining the theoretical development of a fully automated condition monitoring system and describing data cleansing steps to account for environmental effects on system performance. A Monte Carlo simulation is used to evaluate the sensitivity of the remaining useful life prediction to varying measurement frequencies, prediction models, and parameter settings, leading to an estimate of the optimal measurement frequency for the system.
Technical Paper

Progressive Meta-Model Based Design Optimization for Lithium-ion Battery Pack to Improve Cell Cycle Life

2023-04-11
2023-01-0512
Lithium-ion battery has advantages of high energy density and cost effectiveness than other types of batteries. However due to the low mechanical stability, their performance is strongly influenced by environmental conditions. Especially, external pressure on a cell surface is a crucial factor because an appropriate force can improve battery cycle life, but excessive force may cause structural failure. In addition, battery pack is composed of various components so that uncertainties in dimension and material properties of each component can cause a wide variance in initial pressure. Therefore, it is important to optimize structural design of battery pack to ensure initial pressure in an effective range. In this paper, target stiffness of module structure was determined based on cell level cycle life test, then structural design has been optimized for weight reduction. Cell cycling tests were performed under different stiffness conditions and analyzed with regression model.
Technical Paper

Automotive Hood Design Based on Machine Learning and Structural Design Optimization

2023-04-11
2023-01-0744
Therefore, attention should be paid to the protection of vulnerable road users in traffic accidents, such as pedestrians. In order to reduce the pedestrians’ head injury in collision accidents, in this study, the vehicle engine hood which responds significantly to head injuries was taken as the design object, so as to put forward a new optimization design process.
Technical Paper

Experimental and Numerical Investigation of a Particle Filter Technology for NG Heavy-Duty Engines

2023-04-11
2023-01-0368
The forthcoming introduction of the EURO VII regulation requires urgent strategies and solutions for the reduction of sub-23 nm particle emissions. Although they have been historically considered as particulate matter-free, the high interest for Natural Gas (NG) Heavy-Duty engines in the transport sector, demands their compliance with the new proposed regulations. In order to obtain high conversion of gas pollutants and a strong abatement of the emitted particles, the use of Particle Filters in NG aftertreatment (CPF) in conjunction with the Three-Way Catalyst (TWC) may represent an attractive and feasible solution. Performances of a cordierite filter were explored through an extensive experimental campaign both in Steady-State conditions and during transient engine maneuvers that involved a whole analysis of the emitted particles in terms of number and mass.
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