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Technical Paper

Analysis of a Dolly Rollover with PC-Crash

2009-04-20
2009-01-0822
The current capabilities of PC-Crash for rollover modeling are discussed and suggestions are made for how PC-Crash might be improved for modeling rollovers. ...This paper evaluates the use of PC-Crash simulation software for modeling the dynamics of a dolly rollover crash test. The specific test used for this research utilized a Ford sport utility vehicle and was run in accordance with SAE J2114. ...Next, the test was modeled using PC-Crash. The simulation was optimized to yield a reasonable fit with the actual test dynamics by changing the following parameters in PC-Crash: (1) the friction coefficient associated with each vehicle-to-ground impact; (2) the coefficient of restitution for vehicle-to-ground impacts; (3) the vehicle body stiffness; and (4) the vehicle suspension and damping.
Technical Paper

PC-Crash and HVE, an Overview of Similarities and Differences

2001-03-05
2001-01-0505
HVE 1 and PC-Crash 2 have been the subject of numerous SAE papers. Both programs have been offered to reconstructionists for the purpose of analyzing vehicle accidents and presenting the resulting motions in 3D graphical form.
Technical Paper

How to Use PC-CRASH to Simulate Rollover Crashes

2004-03-08
2004-01-0341
This study focuses on one program, PC-CRASH. This program was developed to allow simulations of vehicle 3-dimensional movements before, during and after the impact.
Technical Paper

A Comparison Study between PC-Crash Simulation and Instrumented Handling Maneuvers

2011-04-12
2011-01-1121
Lateral acceleration, roll angle, roll rate, and yaw rate vehicle response from PC-Crash were compared to the MSAI sensor data. The authors modeled 26 handling tests. PC-Crash appeared to be a reasonable tool for modeling gross vehicle response. ...This research compares vehicle dynamic simulations in PC-Crash 8.2 to data recorded during instrumented handling tests conducted by Mechanical Systems Analysis Incorporated (MSAI). ...Vehicle weight, center of gravity (c.g) position, suspension stiffness parameters, tire parameters, steering angle, and vehicle speed data provided by MSAI were used as input for the PC-Crash model. Lateral acceleration, roll angle, roll rate, and yaw rate vehicle response from PC-Crash were compared to the MSAI sensor data.
Technical Paper

Validation of the Coupled PC-CRASH - MADYMO Occupant Simulation Model

2000-03-06
2000-01-0471
During recent years the accident simulation program PCCRASH was developed, which allows to simulate the vehicles movement before, during and after the impact. ...Within SAE 1999-01-0444 a new coupling interface of PC-CRASH and the software MADYMO, developed by TNO in the Netherlands was published. During last year's publication only few validation cases, mainly related to rear end impacts could be demonstrated. ...One major emphasis was set on the influence of the crash pulse, which cannot be derived in PC-CRASH. In this way the paper demonstrates the possibilities as well as the limitations of the numerical model.
Technical Paper

An Analytical Review and Extension of Two Decades of Research Related to PC-Crash Simulation Software

2018-04-03
2018-01-0523
PC-Crash is a vehicular accident simulation software that is widely used by the accident reconstruction community. ...The goal of this article is to review the prior literature that has addressed the capabilities of PC-Crash and its accuracy and reliability for various applications (planar collisions, rollovers, and human motion). ...In addition, this article aims to add additional analysis of the capabilities of PC-Crash for simulating planar collisions and rollovers. Simulation analysis of five planar collisions originally reported and analyzed by Bailey [2000] are reexamined.
Technical Paper

Effective Numerical Simulation Tool for Real-World Rollover Accidents by Combining PC-Crash and FEA

2007-04-16
2007-01-1773
In this work, we focused on the trip-over type, which occurs most frequently, and performed simulations to reproduce real-world rollover accidents by combining PC-Crash and FEA. At first, using a simplified full car model, sufficient conditions, such as additional velocity, required for a curb trip-over accident to occur, were derived from energy balance concept based on the same principle as critical sliding velocity (CSV) criterion. ...Based on rigid body dynamics, PC-Crash software was chosen to make an accident reconstruction analysis of some selected cases chosen from an accident database (NASS-CDS). ...The output of this PC-crash simulation was then used as the initial input conditions (i.e., speed, deceleration, etc.) of a detailed finite element analysis.
Technical Paper

Soil Trip Rollover Simulation and Occupant Kinematics in Real World Accident

2007-08-05
2007-01-3680
In this work, we focused on the trip-over type, which occurs most frequently, and performed simulations to reproduce real-world rollover accidents by combining PC-Crash and FEA. Soil trip-over simulation was carried out based on real world accidents. Based on rigid body dynamics, PC-Crash software was chosen to make an accident reconstruction analysis of some selected cases chosen from an accident database (NASS-CDS). ...Based on rigid body dynamics, PC-Crash software was chosen to make an accident reconstruction analysis of some selected cases chosen from an accident database (NASS-CDS). ...The output of this PC-crash simulation was then used as the initial input conditions (i.e., speed, deceleration, etc.) of a detailed finite element analysis.
Training / Education

Reconstruction and Analysis of Rollover Crashes of Light Vehicles

For automotive engineers involved in crash reconstruction and analysis, a knowledge of basic accident reconstruction principles and techniques is essential, but often insufficient to answer all of the questions posed by design engineers, regulators, and lawyers. This seminar takes participants beyond the basics of accident reconstruction to physical models and analysis techniques that are unique to the reconstruction of single-vehicle rollover crashes.
Technical Paper

Simulation and Testing of a Suite of Field Relevant Rollovers

2004-03-08
2004-01-0335
Automotive rollover is a complex mechanical phenomenon. In order to understand the mechanism of rollover and develop any potential countermeasures for occupant protection, efficient and repeatable laboratory tests are necessary. However, these tests are not well understood and are still an active area of research interest. It is not always easy or intuitive to estimate the necessary initial and boundary conditions for such tests to assure repeatability. This task can be even more challenging when rollover is a second or third event (e.g. frontal impact followed by a rollover). In addition, often vehicle and occupant kinematics need to be estimated a-priori, first for the safe operation of the crew and equipment safety, and second for capturing and recording the event. It is important to achieve the required vehicle kinematics in an efficient manner and thus reduce repetitive tests. Mathematical modeling of the phenomenon can greatly assist in understanding such kinematics.
Technical Paper

Measuring and Modeling Suspensions of Passenger Vehicles

2013-04-08
2013-01-0774
Numerical parameters describing suspension stiffness and damping are required for 3D simulation of vehicle trajectories, but may not be available. This paper outlines a simple, portable method of measuring these properties with a coefficient of variation of 5% on stiffness. 24 of 26 vehicles tested were significantly stiffer in roll than pitch, complicating analyses with models that don't include anti-roll. Suspension parameters did not correlate with static wheel load distribution, and damping coefficient did not correlate with natural frequency. Computer simulations of the speed required to initiate rollover in an S-curve were highly sensitive to the suspension parameters used. When pre-impact tire marks and rollover distance were considered, the simulations became almost insensitive to suspension parameters.
Technical Paper

Development of CAE Methodology for Rollover Sensing Algorithm

2009-04-20
2009-01-0828
The Rollover CAE model is developed for Rollover sensing algorithm in this paper. By using suggested CAE model, it is possible to make sensing data of rollover test matrix and these data can be used for calibration of rollover sensing algorithm. Developed vehicle model consists of three parts: a vehicle parts, an occupant parts and a ground boundary conditions. The vehicle parts include detailed suspension model and FE structure model. The occupant parts include ATD (anthropomorphic test device) male dummy and restraint systems: Curtain Airbag and Seat-Belt. We find analytical value of the suspension model through correlation with vehicle drop test, simulate this model under the conditions of untripped (Embankment, Corkscrew) and tripped (Curb-Trip, Soil-Trip) rollover scenarios. Comparison of the simulation and experimental data shows that the simulation results of suggested CAE model can be substituted for the experimental ones in calibration of rollover sensing algorithm.
Standard

Rollover Testing Methods

2017-07-28
CURRENT
J2926_201707
The scope of this document is to provide an overview of the techniques found in the published literature for rollover testing and rollover crashworthiness evaluation at the vehicle and component levels. It is not a comprehensive literature review, but rather illustrates the techniques that are in use or have been used to evaluate rollover crashworthiness-related issues.
Technical Paper

RASSI: A Systematic Approach for On-site Crash Investigations and In-depth Accident Data Collection in India

2013-01-09
2013-26-0031
India's growing trend of serious road accidents has created an urgent need to understand the primary factors involved in these crashes and in the resulting severe injuries and fatalities. In order to improve the safety of highways and automobiles for all road users, a consortium of safety researchers and vehicle manufacturers has come together to collect first-hand, detailed and consistent crash and injury data for traffic accidents on Indian roads. After three years of pilot studies, a methodology, called Road Accident Sampling System - India (RASSI), has been developed for conducting on-site crash investigations and collecting in-depth accident data on road accidents in India. The processes developed under RASSI to investigate onsite crashes and collect quality accident data suitable for detailed analysis are described. The program includes all types of traffic accidents with injury outcomes.
Technical Paper

Near and Far-Side Adult Front Passenger Kinematics in a Vehicle Rollover

2001-03-05
2001-01-0176
In this study, U.S. accident data was analyzed to determine interior contacts and injuries for front-seated occupants in rollovers. The injury distribution for belted and unbelted, non-ejected drivers and right front passengers (RFP) was assessed for single-event accidents where the leading side of the vehicle rollover was either on the driver or passenger door. Drivers in a roll-left and RFP in roll-right rollovers were defined as near-side occupants, while drivers in roll-right and RFP in roll-left rollovers were defined as far-side occupants. Serious injuries (AIS 3+) were most common to the head and thorax for both the near and far-side occupants. However, serious spinal injuries were more frequent for the far-side occupants, where the source was most often coded as roof, windshield and interior.
Technical Paper

Occupant Friction Coefficients on Various Combinations of Seat and Clothing

2009-06-11
2009-01-1672
This paper reports on tests conducted to determine static and dynamic coefficients of friction between occupant clothing and automotive seat upholstery materials. Multiple materials were used for both the occupants clothing and the seat upholstery to examine friction variations with various material combinations. A fixture was fabricated to hold an automotive seat stationary while a dummy was pulled forward off of the seat. The forces required to pull the dummy were recorded for the various upholstery and clothing materials and the coefficients of friction were determined.
Technical Paper

Rollover Crash Sensing and Safety Overview

2004-03-08
2004-01-0342
This paper provides an overview of rollover crash safety, including field crash statistics, pre- and rollover dynamics, test procedures and dummy responses as well as a bibliography of pertinent literature. Based on the 2001 Traffic Safety Facts published by NHTSA, rollovers account for 10.5% of the first harmful events in fatal crashes; but, 19.5% of vehicles in fatal crashes had a rollover in the impact sequence. Based on an analysis of the 1993-2001 NASS for non-ejected occupants, 10.5% of occupants are exposed to rollovers, but these occupants experience a high proportion of AIS 3-6 injury (16.1% for belted and 23.9% for unbelted occupants). The head and thorax are the most seriously injured body regions in rollovers. This paper also describes a research program aimed at defining rollover sensing requirements to activate belt pretensioners, roof-rail airbags and convertible pop-up rollbars.
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