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Technical Paper

“Geometric Dimensioning and Tolerancing”

1968-02-01
680488
Geometric dimensioning and tolerancing is both a “language” and a “technique.” Its objective is to facilitate design, production, and inspection and, simultaneously, provide the most economic results. This paper describes the implementation and practice to accomplish these through illustrating methods to state design requirements specifically and clearly and to provide for maximum producibility, uniformity of interpretation, etc. The need to reflect a common objective for design, production, and inspection via the stated drawing requirement is emphasized. Application and interpretation of geometric characteristics (emphasizing symbology), fundamentals, rules, etc. are presented. Basis for the content of this paper is USASI Y14.5-1966 “Dimensioning and Tolerancing for Engineering Drawings.”
Technical Paper

“Getting the Best Out of 12 Volts” The Development of an Advanced Electrical Architecture Vehicle

1994-03-01
940368
The paper focuses and develops issues raised by the SAE paper ‘THE FUTURE OF VEHICLE ELECTRICAL POWER SYSTEMS AND THEIR IMPACT ON SYSTEM DESIGN’ [1] and describes the realisation of a vehicle with a 12 V architecture of flexible configuration and a power management function. The paper describes the methodology, reasoning and mission behind the creation of the vehicle, developed after collaborative exercises in Europe and the USA, and resulting in a joint programme involving a major vehicle manufacturer and a European system supplier. The electrical system is becoming the focus of activity world-wide due to rapid changes in vehicle requirements, in the areas of safety, environmental and functional demands. There are opportunities for:- (a) Improved starting (b) Integrated management of power generation and demand. (c) Higher system integrity (d) Higher efficiency (e) Improvement of the vehicle electrical environment, giving benefits in component cost.
Technical Paper

“GoldDrive”-Infinite Variable Drive Consisting of Fixed Displacement Pumps & Motors

2000-09-11
2000-01-2544
1 “GoldDrive” is an infinite variable, bi-directional drive consisting of hydraulic fixed displacement pumps and motors. As a matter of fact “GoldDrive” is the hydraulic equivalent of the mechanical differential. The idea behind the development of “GoldDrive” is to overcome the limitation of starting torque. According to the traditional equation, torque is equal to power over speed and as a result, we need an infinite amount of torque to start a load at zero output speed. The solution is Slippage, slippage of electrical, mechanical, hydraulic and pneumatic transmissions. “GoldDrive” enables us to achieve maximum efficiency and starting torque at zero output speed without slippage.
Technical Paper

“Greater Than the Sum of its Parts” Integrated Flight Training/Aircrew Coordination

1994-10-01
942132
The requirement for crew resource management (CRM), or aircrew coordination training (ACT) in military parlance, has been well documented and attested to. In addition, aircraft systems training has become more intense and more in-depth in the new aircraft designs, especially in multi-crew and complex aircraft such as the MV-22 Osprey Tiltrotor. (see Figure 1) Former training systems detailed training procedures that called for classroom training and simulation/simulator training followed by flight training. Improvements in aircraft flight skills training provide increased flying training capability coupled with reduced training time by integrating a mixed simulation/flight training syllabus, e.g. two to three simulation periods followed by one or two flight training periods covering the same material/skills. In addition, the simulation training will introduce new skills; the following flight periods will further refine/hone those skills.
Technical Paper

“HD Radio™: Efficient Infotainment and Telematics Delivery Method, Meeting the Need to Deliver Unique Local Content”

2006-10-16
2006-21-0070
The HD Radio™ system is a key element in the future convergence of technologies that are reinventing automobile Infotainment and Telematics. HD Radio Advanced Services data transport provides a flexible and addressable digital pipe to the vehicle. Traditionally, local AM/FM radio stations have been the primary source of mobile entertainment and information in the United States. And with the radio industry's conversion to digital broadcasting through the deployment of the Federal Communications Commission (FCC)-approved HD Radio system, terrestrial radio is now a superior method to deliver new and innovative content for local, regional and national telematics services.
Technical Paper

“Herschel-Quincke Spiral” A New Interference Silencer

2003-05-05
2003-01-1722
Over the last ten years there has been a steady growth in the market share of light-duty diesel engines, especially in Europe. At the same time, a general trend in petrol engine development has been seen, in which normal aspirated engines are being replaced by downsized turbocharged engines. Therefore, NVH engineers have to deal with new challenges. Turbochargers produce an aerodynamic noise in the frequency range above 1000Hz, which might influence the exterior and interior noise level. As a result, the additional requirement for acoustical components to reduce this flow noise is going to pose an increasing challenge for air intake system suppliers. This paper describes a new design of well-known wide band silencer first mentioned by A. Selamet, N.S.Dickey and J.M.Novak [1,2]. The silencer works according to the interference principle. The sound is guided into two or more parallel pipes of different lengths.
Technical Paper

“Hot Tube Test”-Analysis of Lubricant Effect on Diesel Engine Scuffing

1984-02-01
840262
To prevent engine scuffing in the field a new laboratory test called the Hot Tube Test has been established in order to evaluate the high temperature stability of diesel engine oils. In a strip mining application field test using 47 bulldozers powered by the same engine type, half of the engines suffered from piston scuffing failures when operated on a variety of commercially available API CD quality SAE 30 Grade engine oils. All the field test oils have been investigated using the Hot Tube Test, and an analysis of the results indicates that it would be possible to accurately predict scuffing failures by this test method. Furthermore, the reliability of this analysis has been verified by bench engine testing on reference oils. The reasons why the Hot Tube Test predicts the anti-scuffing performance of engine oils are discussed.
Technical Paper

“How to Talk to Your Patent Lawyer”

1994-09-01
941768
A patent lawyer suggests ways for an inventor, either an individual inventor or one employed by a corporation, to make the most effective use of his or her patent lawyer. Patentable invention is defined, with the suggestion that inventing creates rights that can be lost by failure to act to preserve them. Secrecy, the duty of disclosure to the Patent and Trademark Office, and cost control are considered in their application to inventions and inventors.
Technical Paper

“IMC Technology for Light Weighting”

2023-05-25
2023-28-1308
Over the last decade, Climate change due to fossil fuel burning has taken centre stage in all discussions. Automotive sector has come under some flak for being one of the contributors to this Climate Change. Active steps have been taken by Vehicle Manufacturers and their Suppliers to address this issue. This sector has been facing below challenges to reduce pollutant in the air by A. Reducing Emissions, B. Increasing Energy Efficiency C. Use of Renewable Energy. One of the many alternatives by the Automotive Industry was to have a phased introduction to Electric Vehicles (EV), Hybrids, Fuel cells and other variants. As various emission norms and safety requirements takes Centre stage, it invariably, increases the weight of the vehicle. Now a days, Vehicles are having challenges to make it lightweight to achieve Range for an EV and improve fuel efficiency without sacrificing safety.
Technical Paper

“IQDP: The Challenge of the Development Area to Evaluate its Suppliers”

2001-03-05
2001-01-3975
In the work presented to SAE in 1999: IQTC: a Practical and Unified Index to Evaluate the Continuous Improvement of Suppliers, we showed that the Development Area is one of the chapters inserted into the evaluation process of suppliers and answers for an evaluation called IQDP (Quality Index in Product Development). The present work objective is to show the difficulties found in the implementation, solutions and improvements that are being used to outline a better supplier evaluation. Such a control within a universe of 350 suppliers (directly connected to production) being evaluated by 400 persons, in a natural process, is not an easy task. Collecting information about the difficulties faced to evaluate a supplier and the supplier claims to obtain an answer in reply to the attributed scores, took us to the search of the adequate computerized technology that would allow us to group the interests of work methods that would comply with the diverse demands involved.
Technical Paper

“IQTC: A Practical and Unified Index for the Evaluation and Continuous Improvement of Suppliers”

1999-12-01
1999-01-2989
Considering that the opening of the national market varies at the mercy of the economy and the government, Mercedes-Benz do Brasil launched a program to support the local suppliers. Within this program, one may enhance the tool IQTC (Commercial and Technical Qualitative Index). One deals with an index that will enable the supplier to exactly know in which scores he is “weak”, where he is strong and where he has to improve. The transparency regarding the information has to be complete. The general composition of the index will be presented with its criteria and requisites in which the various areas of Mercedes-Benz participate in, with additional details for the IQDP (Quality Index in Product Development), that is the subindex prepared by the Development area. Some practical results involving the evaluation of suppliers will also be shown, whose results, however, will not be nominally quoted.
Technical Paper

“Impact of Design Principles on End-of-Life and Recycling”

2024-01-16
2024-26-0163
Automotive industry is a major contributor to global carbon dioxide (CO2) emissions and waste generation. Not only do vehicles produce emissions during usage, but they also generate emissions during production phase and end of life disposal. There is an urgent need to address sustainability and circularity issues in this sector. This paper explores how circularity and CO2 reduction principles can be applied to design and production of automotive parts, with the aim of reducing the environmental impact of these components throughout their life cycle. Also, this paper highlights the impact of design principles on End-of-Life Management of vehicles. As Design decisions of Component impacts up to 80% of emissions [1], it is important to focus on this phase for major contribution in reduction of emissions.
Technical Paper

“Implementation of Lithium Ion Battery System” for FCX Clarity

2009-04-20
2009-01-1013
A lithium ion battery system has been developed for use in Honda's FCX Clarity fuel cell vehicle. This represents the first time that Honda has employed lithium ion batteries. The battery system equals the high level of power of the ultracapacitor system used in the previous FCX vehicle but achieves a higher level of energy, contributing to various improvements in performance, such as the Clarity's superior acceleration feel and improved fuel efficiency. The system displays sufficient durability and reliability at the same time as satisfying requirements from the perspective of safety. In addition, positioning the battery system under the floor of the vehicle has increased cabin space, boosting the Clarity's commercial appeal.
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