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This paper deals with the Coupled thermo mechanical analysis of a cylinder head, cylinder block and crank case with the liner of an uprated engine. The existing engine develops 780 hp output with mechanical driven supercharger and the engine is uprated to 1000 hp by replacing the supercharger with a turbocharger and new Fuel injection equipment. For uprating any engine, the piston and cylinder head are the most vulnerable members due to increased mechanical and thermal loadings. Mechanical loading is due to the gas pressure in the gas chamber and its magnitude can be judged in terms of peak pressure. Thermal loading is due to temperature and the heat transfer conditions in the piston surface, cylinder liner and the cylinder head. The relative importance of the various loads applied on the head and cylinder block in operation are assessed and a method of predicting their influence on the structural integrity of the components described.

SIX BASIC suggestions are offered on how to design for practical, producible, economical structures of brazed honeycomb sandwich. The author illustrates the application of some of these design suggestions and explores the step-by-step theoretical reasoning a designer might use to arrive at a satisfactory design for a hypothetical large missile wing. The final design of a honeycomb sandwich component must take into account the process as well as structural and configuration requirements.

IF ROCKET OR MISSILE designers were asked to choose one specific property of engineering materials they would like to have improved, the largest percentage would undoubtedly select strength at high temperature. In addition to retaining strength at high temperatures, missile materials must be resistant to erosion and ablation. Missile structures must also be satisfactory when subjected to aerodynamic and acceleration loads, high stresses of vibration, and thermal shock. The need for low-density, easily fabricated, heat-resistant materials has resulted in a continuing search for more effective combinations of known materials, as well as the development of new materials. This paper discusses some interesting results obtained in studies of composite materials that might be used for rocket or missile construction.

THE optimum mode of control for an aircraft engine is dependent on both the configuration of the engine and its application. Each engine application requires several detail modes of control, one for each definable regime of operation of the engine. Discussions of control requirements can be simplified by classifying these regimes by objectives: physical limiting, thrust, and transient control. The turbojet engine is the basis for the discussion in this paper. Acceptable modes of control can often be selected by inspection of the engine and its application. Selection of an “optimum” control mode requires investigation of the operation of the engine and weapons system at every stage of its use. The selection of a “mode” of control requires a compromise between performance and other design factors. The need for simplicity and accuracy must be balanced against the stability requirements. The availability and flexibility of control components may limit the modes of control considered.

THE EFFECTS of deposit power loss are most severe in the constant-speed, constant-load service common to the auxiliary or utility-type engines. This paper describes studies made of this problem. Factors investigated are: mechanism of deposit formation, the effect of deposits on operation, design and maintenance problems, and deposit removal. Since the greatest part of this loss results from decreased air consumption, proper attention to engine design can materially reduce such loss. The new multigraded oils may offer some relief from deposit problems because they form less resinous material. Carbon removal by physical or mechanical means also may be beneficial in some cases. Proper engine application and conscientious maintenance, however, can go a long way toward reducing deposits. The authors also discuss the problem of heavy-duty truck operation and passenger-car service.

HEAT TRANSFER causes loading and starting design problems in large missile systems powered by cryogenic propellants. This manifests itself during loading as effective density variation, violent surface conditions, boiloff, and ice formation — problems which may be solved by insulating the tank. During starting it causes overheating and caviation — effects which may be reduced by recirculators and subcooled charge injections. The study described in this paper centers around liquid oxygen and its variations in heat flux rate, which affect liquid density, surface condition, and replenishing requirements. The problem areas are made apparent by consideration of a hypothetical missile system.*

PEARLITIC malleable iron crankshafts are being used in the new Pontiac engine as a result of recent developments. This paper discusses the physical properties of pearlitic malleable iron such as elastic modulus, fatigue endurance, and tensile strength. According to the author, definite machining economies result from using pearlitic malleable iron crankshafts.

THIS PAPER reviews VTOL problems, indicating probable ways toward optimization of whole lifting and propelling system. Also discussed are the power and thrust requirements for optimum cruise and vertical take-offs and landings for propeller-driven and jet-propelled aircraft. Three speed ranges offer the most promise for VTOL aircraft, if thrust requirements for cruise and take-off are to match. The ranges are centered around Mach numbers of 0.65, 0.8, and 2.0+. There is a possibility of overcoming the high thrust needed for hovering by use of bypass augmentation, special hovering jets, or favorable ground effects, the author reports.

The paper summarizes the experience gained on the ISS water management system during the missions of ISS-1 through ISS-16 (since November 2 2000, through December 31, 2007). The water supply sources and structure, consumption and supply balance at various phases of space station operation are reviewed. The performance data of the system for water recovery from humidity condensate SRV-K and urine feed and pretreatment system SPK-U in the Russian orbital segment are presented. The key role of water recovery on a board the ISS and the need to supplement the station's water supply hardware with a system for water reclamation from urine, water from a carbon dioxide reduction system and hygiene water is shown.

THIS PAPER outlines progress to October, 1958, on the new Shock and Vibration Manual. At that point, the methods of solving vibration isolation problems had been established. After further refinements and expansion, the manual will be issued by SAE Committee S-12 on Shock and Vibration. The manual will set up procedures to be followed by engineers who don't have extensive experience in the field. It will give procedures for problems having up to six degrees of freedom. The procedure, as described in the paper, now consists of three steps: 1. Specification of the data required for the solution of a given problem. 2. Calculating whether vibration isolators are needed. 3. Determining the dynamic properties of the isolation system when the above step indicates isolation mounts are needed.

RADIATION can produce almost instantaneous failure of modern aircraft lubricants, tests at Southwest Research Institute show. Two types of failures demonstrated are rapid viscosity rise and loss of heat conductivity. Furthermore, it was found that lubricants can become excessively corrosive under high-level radiation. Generally speaking, the better lubricants appeared to improve in performance while marginal ones deteriorated to a greater extent under radiation. When the better lubricants were subjected to static irradiation prior to the deposition test, there was a minor increase in deposition number as the total dose was increased.

THE usefulness of planetary gear trains and the engineering techniques necessary for optimum design are discussed in this paper. A simple method for calculating planetary gear ratios is described which can be used to determine quickly the potential usefulness of any planetary configurations. The author lists criteria which help to evaluate the potential of a planetary gear train schematic from the standpoints of gear noise and structural viewpoint. Detailed design of individual members include spacing of the pinions, mounting considerations, thrust direction, lubrication, and stress evaluation.

SIMULTANEOUS RECORDINGS of cylinder pressure, audible sound, and crankshaft motion have shown that rumble is a noise associated with bending vibrations of the crankshaft. The vibrations are caused by abnormally high rates of pressure rise near the top dead center piston position. In this study the high rates of pressure rise were obtained by inducting deposits into the the engine. Thud is a torsional vibration of the crankshaft, similar in sound to rumble but resulting from much earlier occurrence of the maximum rates of pressure rise. Rumble vibrations consisted of a fundamental frequency of 600 cps and higher harmonics in the 11/1 compression ratio V-8 laboratory engine used in the investigation. The audible noise of rumble was predominantly composed of the second harmonic or about 1200 cps.

SOME POSSIBILITIES for shortening the field length requirements of present-day jet aircraft are: Install leading-edge, high-lift devices which are retrofitable to present-day aircraft. Retrofit — or purchase new — aircraft powered by turbofan engines. These have an inherently higher take-off thrust to cruise thrust ratio than the jets, which vastly improves the take-off acceleration. Use boundary-layer control actuated by turbine discharge gas for immediate consideration in new aircraft engines. Use direct-lift jet engines. These will improve the block speed characteristics of the aircraft and also give vertical take-off and landing capabilities. This paper discusses the advantages of each of these possibilities. The author also describes the problem of airport location within a city, and its effect of total travel time.*

This recommended practice prescribes clear and consistent labeling methodology for communicating important xEV high voltage safety information. Examples of such information include identifying key high voltage system component locations and high voltage disabling points. These recommendations are based on current industry best practices identified by the responder community. Although this recommended practice is written for xEVs with high voltage systems, these recommendations can be applied to any vehicle type.

This recommended practice prescribes clear and consistent labeling methodology for communicating important xEV high voltage safety information. Examples of such information include identifying key high voltage system component locations and high voltage disabling points. These recommendations are based on current industry best practices identified by the responder community. Although this recommended practice is written for xEVs with high voltage systems, these recommendations can be applied to any vehicle type.

Propulsion system control algorithms covering the functional needs of xEV propulsion (‘x’ donates P0-P4 configurations) systems are presented in this paper. The scope and foundation are based on generic well-established HEV controller architectures. However, unlike conventional HEV (series, parallel and power split) powertrains, the next generation of integrated electric propulsion configurations will utilize a single micro controller that supports multiple control functions ranging from the electric machines, inverters, actuators, clutch solenoids, coolant pumps, etc. This presents a unique challenge to architect control algorithms within the AUTOSAR framework while satisfying the complex timing requirements of motor/generator-inverter (MGi) control and increased interface definitions between software components to realize functional integration between the higher level propulsion system and its sub-systems.

Dynamic skip fire (DSF) has shown significant fuel economy improvement potential via reduction of pumping losses that generally affect throttled spark-ignition (SI) engines. In DSF operation, individual cylinders are fired on-demand near peak efficiency to satisfy driver torque demand. For vehicles with a downsized-boosted 4-cylinder engine, DSF can reduce fuel consumption by 8% in the WLTC (Class 3) drive cycle. The relatively low cost of cylinder deactivation hardware further improves the production value of DSF. Lean burn strategies in gasoline engines have also demonstrated significant fuel efficiency gains resulting from reduced pumping losses and improved thermodynamic characteristics, such as higher specific heat ratio and lower heat losses. Fuel-air mixture stratification is generally required to achieve stable combustion at low loads.

This paper presents a new design method for solving the vehicle vibration problem induced by engine drive, by using a μ-synthesis. We have tried the active control of engine mounts to insulate the vibration of engine. We experimented on the effects by using computer simulation and vibration simulator. Computer simulation results show that resonance peak can be effectively reduced. We have also confirmed the effect of vibration simulator, which shall be reported in this paper.

This Life Support Laboratory consists of a simulator of the spacecraft called Nautilus, which houses Air Revitalization Subsystem, Atmospheric Control and Supply, and Fire Detection and Suppression in the Equipment Area. There are supporting facilities including a Human Metabolic Simulator, simulated Low and Moderate Temperature Coolant Loop, chemical analysis bench, purified water supply, vacuum and gas supplies. These facilities are scheduled to be completed and start to operate for demonstration purposes by March 2005. There are an ARES Ground Model (AGM) and a Trace Contaminant Control Assembly in the ARS. The latter will be integrated with the AGM and a Condensing Heat Exchanger. The unit of AGM is being engineered, built, and will be delivered in early 2005 by EADS Space Division. These assemblies will be operated for sensitivity analysis, integration and optimization studies. The main goal is the achievement for optimal recovery of oxygen.