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Currently, regulations on vehicle evaporative emissions only focus on the sum of Total Hydrocarbons (THC) without taking into account either the detailed hydrocarbon composition nor other chemicals besides hydrocarbons emitted from gasoline evaporation. As a consequence, this composition, also known as speciation, is not always noted and is even more unknown when biofuels such as ethanol are introduced in the market. Furthermore, these regulations do not differentiate the source of these emissions in the vehicle. The programme described in this paper is designed to investigate the influence of the addition of ethanol to gasoline on evaporative emissions. It has tried to go one step ahead of these directives obtaining more detailed characterization of these evaporative emissions.

Current regulations on exhaust automotive emissions focus on certain pollutants to control vehicle emissions. Hydrocarbons, the main components of gasoline, are one of these regulated compounds; however, the regulation only refers to the sum of total hydrocarbons (THC) without taking into account the individual components. Vehicles also emit a large variety of chemical besides hydrocarbons that can become much more harmful, depending on their environmental toxicity and the amounts that are emitted to the atmosphere. In recent years, due to the emergence of alternative fuels such as bioethanol and biodiesel, the interest in these not so well characterized compounds has grown. For example, when ethanol is used in gasoline blends as a fuel for internal-combustion engine vehicles, the study of other compounds such as alcohols, aldehydes and ketones, in addition to hydrocarbons, acquires more importance.

Blends of 15% methanol with petrol containing 1% isobutanol have been utilised by 45 vehicles operated for a period of two years. An additional 907 vehicles have been operated for approximately one year to obtain information about the distribution of M15 blends, about necessary co-solvent concentrations, and about general vehicle driveability. Initial studies have also been conducted using 15-20% emulsions of methanol with diesel in diesel-cycle engines. High methanol fuels ranging from M85 to M100 have been tested in six purpose-built vehicles and 45 retrofitted vehicles involving four different types of retrofit systems. In addition, high methanol fuels have also been tested in diesel-cycle engines involving two different types of purpose-built engines, together with unmodified engines.

Prior-art two-phase systems for cooling automotive piston engines have several handicaps which have been responsible for them not having been mass produced to date. Those handicaps are identified, and the salient distinctive features of a new technology which eliminates those handicaps are listed. Two embodiments of that technology, suitable for piston engines, are described in outline. Similar embodiments can also be used with rotary engines.

The Hybrid Electric Vehicle Team (HEVT) of Virginia Tech is ready to compete in the Year 3 Final Competition for EcoCAR 2: Plugging into the Future. The team is confident in the reliability of their vehicle, and expects to finish among the top schools at Final Competition. During Year 3, the team refined the vehicle while following the EcoCAR 2 Vehicle Development Process (VDP). Many refinements came about in Year 3 such as the implementation of a new rear subframe, the safety analysis of the high voltage (HV) bus, and the integration of Charge Sustaining (CS) control code. HEVT's vehicle architecture is an E85 Series-Parallel Plug-In Hybrid Electric Vehicle (PHEV), which has many strengths and weaknesses. The primary strength is the pure EV mode and Series mode, which extend the range of the vehicle and reduce Petroleum Energy Usage (PEU) and Greenhouse Gas (GHG) emissions.

Fuel spray breakup in combustion engines and hence all following processes are determined by the primary atomization. Due to high optical densities as well as high velocities and structures in the μm-range, the measurement of sprays in the near nozzle region is extremely challenging. Therefore, the processes of the primary breakup are not fully understood yet, although these processes are very important for simulation of spray atomization. One important property of a spray is the velocity distribution close to the nozzle outlet. With the newly developed Structural Image Velocimetry (SIV) technique it is possible to visualize spray structures in the near nozzle region and track them via cross-correlation algorithms, so that two-dimensional velocity fields of the spray can be derived. The initial SIV technique is improved with a new high-speed setup, allowing to observe also the temporal behavior of the spray velocities during the injection.

At present, biodiesel fuels using natural-origin materials are expanding in share, and there are many different kinds. Biodiesel fuel generates organic acid when it deteriorates, so care is needed when evaluating the influence of the fuel on automotive fuel-line materials. A model biodiesel fuel was designed taking into account deterioration of the fuel and mixing of impurities into it. Durability of automotive fuel-line rubber and plastic materials were evaluated by using the model fuel. From the evaluation results, it was found that fluoroelastomer (hereafter referred to as FKM) and polyacetal resin (hereafter referred to as POM) deteriorate depending on specific fuel properties and deterioration state. In this paper, we report evaluating results of biodiesel fuels on the automotive fuel-line rubber and plastic materials, and the importance of biodiesel fuel property management.

In general, metal-based detergents are used in engine oil to prevent the adhesion and accumulation of deposits and sludge. Because metal-based detergents are additives composed of fatty acid metal salts and carbonates, such as calcium, they are known to be easily affected by water. In particular, over-based metal-based detergents containing a large number of carbonates, which are excellent in terms of detergency, have been used often in recent years. Following the increasing use of biofuels and the diffusion of hybrid vehicles, the risk of water being mixed into engine oil has increased. For example, in hybrid vehicles, it is assumed that the engine oil temperature decreases and it becomes difficult for water to volatilize. Also, the E100 fuel contains several percent of water.

The paper describe investigations on the vibration characteristics of a gasoline engine due to piston slap and a diesel engine due to combustion. Engine parameters and vibration data were recorded and time series signals were obtained. The effect of speed, load and other engine parameters on vibration is investigated. Vibration due to piston slap is analysed with reference to major-minor thrust relationship, cylinder to cylinder variation, piston-slap force diagram and vibration-frequency curves. The experimental results suggest that all reciprocating engines would exhibit a complex vibration pattern due to piston slap at harmonic series of discrete frequencies, and the reason for this is analysed. The vibration transmitted by engine structure in response to the in-cylinder pressure development is termed here as ‘Vibration due to Combustion’ and is assessed from the spectrum of the Combustion Pressure curves and their derivatives in terms of time.

This paper outlines the design philosophy and evaluation of the new “H” series variable displacement, medium pressure, open-circuit, axial piston hydraulic pumps. The “H” series is based on previously existing, technically successful, rotating group designs, but has significant design improvements affecting the areas of: Unit Weight Envelope Size Ease of Assembly, Disassembly, Repairability and Modification Alternate Fluid Capabilities The “H” series is a family of naturally aspirated pumps nominally rated at 250 or 275 bar (3625 or 4000 psig), depending on system operating parameters. The geometric displacements of the four units in the series are as follows: 57cc (3.5 cu. in./rev.) 74cc (4.5 cu. in./rev.) 98cc (6.0 cu. in./rev.) 131cc (8.0 cu. in./rev.)

To improve fuel economy and reduce regulated emissions spark-ignition engines are equipped with a large number of control actuators, motivating the use of model-based ignition timing prediction strategies. Model-based ignition timing strategies require a target combustion phasing for proper calibration, generally defined by the crank angle location where fifty percent of the air/fuel mixture is burned (CA50). When fuel type is altered the target CA50 must be updated in the ‘knock region’ to avoid engine damage while maintaining the highest possible efficiency. This process is particularly important when switching between gasoline and E85 because they have vastly different octane ratings. A semi-physical virtual octane sensor, based on an Arrhenius function combined with a quasi-dimensional turbulent flame entrainment combustion model, is described that identifies the size of the knock region for a given fuel.

The new CO2 and emissions limits imposed to European manufacturers require the adoption of different innovative solutions, such as the use of potentially CO2-neutral synthetic fuels alongside a tailored development of the internal combustion engine, as an excellent solution to accompany the hybridization of vehicles. Dr.Ing. h.c. F. Porsche AG and FKFS, already partners for the development of engines with eFuels, propose a new study carried out on a research engine, investigating the combination of Porsche synthetic gasoline (POSYN) with an engine with millerization and passive pre-chamber. The use of CO2-neutral fuels allow for an immediate reduction in CO2 emissions from all cars already on the market, particularly since Porsche is one of the manufacturers whose cars remain in use for the longest time. The data collected on a single-cylinder engine test bench, for different fuels, with conventional spark plug are used as input for the calibration of 3D-CFD simulations.

A test cell was developed for evaluating a 6-speed automatic transmission. The target vehicle had an internal combustion 5.4L gasoline V8 engine. An electric dynamometer was used to closely simulate the engine characteristics. This included generating mean torque from the ECU engine map, with a transient capability of 10,000 rpm/second. Engine inertia was simulated with a transient capability of 20,000 rpm/second, and torque pulsation was simulated individually for each piston, with a transient capability of 50,000 rpm/second. Quantitative results are presented for the correlation between the engine driven and the dynamometer driven transmission performance over more than 60 test cycles. Concerns about using the virtual engine in validation testing are discussed, and related to the high frequency transient performance required from the electric dynamometer. Qualitative differences between the fueled engine and electric driven testing are presented.

The reduction of both harmful emissions (CO, HC, NOx, etc.) and gases responsible for greenhouse effects (especially CO2) are mandatory aspects to be considered in the development process of any kind of propulsion concept. Focusing on ICEs, the main development topics are today not only the reduction of harmful emissions, increase of thermodynamic efficiency, etc. but also the decarbonization of fuels which offers the highest potential for the reduction of CO2 emissions. Accordingly, the development of future ICEs will be closely linked to the development of CO2 neutral fuels (e.g. biofuels and e-fuels) as they will be part of a common development process. This implies an increase in development complexity, which needs the support of engine simulations. In this work, the virtual modeling of real fuel behavior is addressed to improve current simulation capabilities in studying how a specific composition can affect the engine performance.

Four multigrade engine oils, containing the same base oil plus SE additive package but VI improvers of differing shear stability, were evaluated in 80 000 km of high-speed, high-temperature vehicle service. Bearing, piston ring and valve guide wear, as well as oil consumption, oil filter plugging and engine cleanliness were all worse for the engines operated on the low-shear stability oils. The wear differences were traced to differences in high-shear-rate viscosity, while the cleanliness, filter plugging and oil consumption differences occurred because of excessive wear or polymer shear degradation. These results suggest that engine oil viscosity should be specified under high-shear-rate conditions.

In this paper, dependence of liquid-DME viscosity on temperature and pressure was studied theoretically. It was found that in the saturated-liquid state, the DME viscosity is 0.37 cSt at - 40 ° C and it drops to 0.17 cSt when temperature increases to 80 ° C. In the subcooled-liquid state, viscosity varies linearly with pressure at a given temperature; at 20 ° C, viscosity of the subcooled liquid is 0.23 cSt at 5.3 bar and it increases to 0.33 cSt at 500 bar. The predicted liquid-DME viscosity and its pressure dependence agree with those obtained by measurement. Lubricity of liquid DME also was studied. Polar-headed, long-chain alcohols and fatty acids with chain length of C15 ∼ C22 were found to be candidates of lubricity additives for DME. Castor oil (chemically, it is basically a C18 fatty acid) was found to be a good additive for improving the DME lubricity.

The paper presents the results of the visual investigations of the working fluid vapour and non-condensible gaseous impurities interaction in low temperature heat pipe (LTHP) condensation zone. The effect of the transferred heat flow amount on the vapour and non-condensible gaseous impurity (NCG) separation is established. The obtained dependance allows to determine the minimal amount of the transferred heat flow from which the vapour and NCG will be dinamic mixed and the temperature profile will be simmetry in the heat pipe condensation zone. Water, ethanol, acetone, Freon-11 were used as the working fluid, while air, argon and helium as NCG.

A new liquid-liquid injection technique with a rigid swirling water flow and a single shot photograph was developed to make observation of a fuel-air mixing process, and then to understand its characteristic quantitatively. In this technique, a liquid fuel was injected into an other liquid to simulate the process of diffusion in a piston cavity of an actual engine. This experiment has been made employing four different configurations of plastic piston cavities; dish, troidal, bowl and square type. These cavities were filled with water and rotated to generate the rigid swirling water flow. Observations from the bottom and side view indicated that the mixing process in the square configuration markedly depends on the orientation of the spray, due to both effects of the swirl and the impingement of the spray on the side wall. The technique is a potential to visually understand the mixing process.

The schlieren method is a powerful and widely used technique for studying ignition and combustion. Jointly with high-speed photography, this method is often used in both SI- and CI-engines and combustion bombs, including rapid compression machines (rcm). This paper describes tests carried out on a new hydraulically actuated dynamic combustion rig, using schlieren visualisation in two orthogonal directions. The working principle of the rig is briefly described. Results are presented on ignition properties of low quality gas blends using spark ignition and pilot flame. Methane, ethane and nitrogen were blended at different air-fuel ratios and tested as to ignition and early flame development. For spark ignition tests, the pair of images from the two orthogonal directions enables the use of digital image processing to calculate the flame speed, and to compose a three-dimensional volumetric image of the flame front shape.

In the previous study design of two-component normal paraffin fuel was attempted considering the components and blending ratio. Only the thermodynamic analysis of combustion and analysis of emission characteristics were performed to evaluate the design performance. In this study mixture formation behavior and combustion phenomena of pure and mixed n-paraffin fuels were investigated by direct visualization in an AVL engine with bottom view piston. The experiments included laser-illuminated high-speed photography of the fuel injection phase and combustion phase to investigate physical differences. The results obtained for the proposed fuels are compared with the results of conventional diesel fuel. It was found that the two component normal paraffin fuels with similar thermo physical properties have very similar spray development pattern but evaporation rates are different.