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Technical Paper

Zero-dimensional Modeling of Flame Propagation During Combustion of Natural Gas/Hydrogen Mixtures

2023-04-11
2023-01-0190
To achieve global climate goals, greenhouse gas emissions must be drastically reduced. The energy and transportation sectors are responsible for about one third of the greenhouse gases emitted worldwide, and they often use internal combustion engines (ICE). One effective way to decarbonize ICEs may be to replace carbon-containing fossil fuels such as natural gas entirely, or at least partially, with hydrogen. Cost-effective development of sustainable combustion concepts for hydrogen and natural gas/hydrogen mixtures in ICEs requires the intensive use of fast and robust simulation tools for prediction. The key challenge is appropriate modeling of flame front propagation. This paper evaluates and applies different approaches to modeling laminar flame speeds from the literature. Both appropriate models and reaction kinetic calculations are considered.
Journal Article

Piston Bowl Optimization for RCCI Combustion in a Light-Duty Multi-Cylinder Engine

2012-04-16
2012-01-0380
Reactivity Controlled Compression Ignition (RCCI) is an engine combustion strategy that produces low NO and PM emissions with high thermal efficiency. Previous RCCI research has been investigated in single-cylinder heavy-duty engines. The current study investigates RCCI operation in a light-duty multi-cylinder engine at 3 operating points. These operating points were chosen to cover a range of conditions seen in the US EPA light-duty FTP test. The operating points were chosen by the Ad Hoc working group to simulate operation in the FTP test. The fueling strategy for the engine experiments consisted of in-cylinder fuel blending using port fuel-injection (PFI) of gasoline and early-cycle, direct-injection (DI) of diesel fuel. At these 3 points, the stock engine configuration is compared to operation with both the original equipment manufacturer (OEM) and custom-machined pistons designed for RCCI operation.
Technical Paper

Study on the Influence of Low-Viscosity Engine Oil on Engine Friction and Vehicle Worldwide Harmonized Light Vehicles Test Cycle Fuel Economy

2020-09-23
2020-01-5062
To study the mechanism of the effect of low-viscosity oils on engine friction loss reduction so as to improve the vehicle fuel economy of the Worldwide harmonized Light vehicles Test Cycle (WLTC) by upgrading the Society of Automotive Engineers (SAE) viscosity grade of the factory fill oil from 5W30 to 0W20, eight 0W20 oil samples were blended with different doses of base oil, viscosity modifier (VM), and friction modifier (FM). Theoretical analysis by AVL-EXCITE simulation of the key friction pairs combined with practical engine friction torque test and vehicle WLTC fuel consumption tests were carried out. The results showed that 0W20 oils can effectively reduce the engine friction torque by 5.64 Nm and the friction loss by 11.95% with the throttle fully opened; while with the throttle closed, the friction torque decreased by 3.53 Nm and the friction loss by 11.26%, resulting to the improvement of the vehicle WLTC fuel economy by 2.08%.
Technical Paper

Fuel Design Concept to Improve Both Combustion Stability and Antiknocking Property Focusing on Ethane

2024-11-05
2024-01-4276
To realize a super-leanburn SI engine with a very-high compression ratio, it is required to design a new fuel which could have low ignitability at a low temperature for antiknocking, but high ignitability at a high temperature for stable combustion. Ethane shows a long ignition delay time at a low temperature close to that of methane, but a short ignition delay time at a high temperature close to that of gasoline. In the present study, the antiknocking effect of adding methane with the RON of 120, ethane with the RON of 108, or propane with the RON of 112 to a regular gasoline surrogate fuel with the RON of 90.8 has been investigated. Adding each gaseous fuel by less than 0.4 in heat fraction advances knocking limit in the descending order of SI timing advance of ethane, methane, and propane, and in the descending order of CA 50 advance of ethane, propane, and methane. Adding methane extends combustion duration slightly, but adding ethane or propane shortens it considerably.
Technical Paper

Parametric Sensitivity Study of Methanol Combustion Engine Assisted by a Glow Plug

2024-11-05
2024-01-4284
This work numerically investigated the methanol compression ignition combustion assisted with a glow plug (GP). The GP was positioned in the middle of the two intake ports. A heating power of 50 W was applied to maintain a quasi-steady temperature of 1323 K for the heating medium. Sensitivity analyses were conducted on various parameters affecting engine combustion characteristics and performance, including radial distance (RD) between the glow plug and injector, relative angle (RA) between the GP and its nearest jet, intake temperature, split ratio of pilot injection, and intake and injection pressures. Due to the complex fuel jet-GP interaction, the optimum RA shifted from 10° at RD = 22.5 mm to 17.5° at RD = 12.5 mm. The optimal RD among the studied values (12.5, 17.5, and 22.5 mm) was found to be 12.5 mm, achieving an indicated thermal efficiency (ITE) of 42.1% at RA = 17.5°.
Technical Paper

Experimental Investigation on Combustion Strategy of Light Duty GCI Fuelled With High Reactivity Gasoline Fuel

2024-11-05
2024-01-4282
Diesel engines are largely used as power units with high fuel efficiency. Conversely, they have an adverse impact on the environment and human health as they emit high NOx and particulate Matter (PM) emissions. As more stringent regulations for emissions are introduced, low temperature combustion (LTC) strategy such as Gasoline Compression Ignition (GCI) demonstrated the potential to reduce the PM, NOx emissions by operating engines under a Partially Premixed Combustion (PPC) mode. Therefore, A 0.550 mm single cylinder engine SCE, which is operated at Gasoline Direct Injection Ignition (GDCI), was tested over range of engine loads with constant speed (1500 rpm) using RON80 without oxygenate. Different operating parameters such as injection were used to control combustion phasing and mixture stratifications. At low loads, rebreathing (RB) of hot exhaust gas produced low levels of NOx and smoke emissions.
Technical Paper

Towards Robust Hydrogen Combustion: Precise Lube Oil Consumption Measurement as an Enabler for Tackling Pre-ignition

2024-11-05
2024-01-4290
The use of carbon-free fuels, such as ammonia or hydrogen, or at least carbon neutral fuels, such as green methane or methanol is one of the most important paths in the development of clean internal combustion engines (ICE). Especially for large, heavy-duty engines, this seems to be the most promising route, as replacing them with battery electric or fuel cell drives poses even greater challenges, at least for the time being. But for some applications or areas of the world, even small ICEs for trucks, passenger cars or off-road vehicles, operated with alternative fuels will still remain the mean of choice. One of the biggest challenges in the development of hydrogen combustion engines is achieving high compression ratios and mean effective pressures due to combustion anomalies, caused by the low ignition delay and broad flammability limit of hydrogen. Oil droplets are considered to be one of the main triggers for pre-ignition and knocking.
Technical Paper

Study on the Test Procedure of Fuel Economy and CO2 Emissions for Vehicles with Adaptive Cruise Control System

2024-11-05
2024-01-4308
Nowadays, a lot of vehicles install the autonomous technologies. However, we cannot evaluate the fuel economy and the emissions of these vehicles, which is working the autonomous technologies. The reason is that it is difficult to estimate it of these vehicles by using the chassis dynamometer. Therefore, we studied the new test procedure of the fuel economy and the emissions for these vehicles, which is working the Adaptive Cruise Control (ACC) function. To be specific, we use two vehicles and execute the real driving test. The leading vehicle operates by the driving robot. This vehicle drives the WLTC (Worldwide Harmonized Transient Cycle) and RDE (Real Driving Emission) mode with accuracy. And the following vehicle drives by operating the ACC function, which is the Level 2 of the autonomous technologies. In this report, firstly, we produced the driving robot for the RDE test.
Technical Paper

In-Cylinder Sampling Analysis of Soot Precursors During Bio-Derived Lactone Combustion in a Single-Cylinder Diesel Engine

2024-11-05
2024-01-4309
The development of new fuels for internal combustion engines requires further technical support by understanding the pollutant formation mechanism in various phases of combustion so that emissions can be minimized. This research will therefore utilize a bespoke in-cylinder sampling system to analyze the precursors of PAHs and particulates during bio-derived lactone combustion in a single-cylinder diesel engine. The sampling system was composed of a poppet-type in-cylinder sampling valve that displaced one of the engine intake valves and protruded into the combustion chamber beyond the flame quenching layer, and a Gas Chromatography Flame Ionization Detector (GC-FID) that examined the samples. The sampling valve was electromagnetically actuated, and its operation was referenced to the engine crank shaft encoder, allowing the valve to open at any Crank Angle Degree (CAD) within a timing resolution of 0.2 CAD.
Technical Paper

The impact of dispersant additives in next generation lubricating oils for transportation sector

2024-11-05
2024-01-4301
Next generation lubricating oils for transportation sector require higher durability in operation, compatibility with new engine technologies, aftertreatment devices and fuel economy (FE) characteristics, thus contributing to the reduction of CO2 emissions, both in passenger cars and heavy-duty vehicles. The current paper aims to highlight the impact of dispersant technologies for their main properties, that are preventing sludge and deposits formation on engine surfaces, and in regard to the effect on frictional properties of lubricating oils, through a multi-step activity. Oil contamination by soot is a big concern not only for diesel but also for new generation of direct injection gasoline (GDI) engines. The presence of soot leads to oil thickening that heavily impacts on friction coefficient thus enhancing the role of dispersant in controlling soot and related viscosity increase and, indirectly, fuel consumption for long running periods.
Technical Paper

A step towards pragmatic carbon emission reduction in Heavy Duty Diesel Vehicles through Differentiated Diesel and Green Combo Lubricants

2024-11-05
2024-01-4303
With all the environmental concern of diesel fuelled vehicle, it is a formidable challenge to phase out them completely specifically from Heavy duty application. Most pragmatic solution lies in solutions which improves the fuel economy and reduce the carbon emission of existing diesel fuelled vehicle fleet and have economical & feasible for vast geographical extent of country. With implementation of BS VI emission norms across country from April 2020, supply of BS VI complied diesel fuel started and BS VI complied vehicles with upgraded engine technologies and after treatment devices have started to come which make present vehicle fleets heterogeneous with substantive number of BS IV vehicle. Beside improvement of engine technologies, existing BS IV vehicle fleet performance can be enhanced through improved fuel and lubricants solutions.
Technical Paper

Validity Assessment and Calibration Approach for Simulation Models of Energy Efficiency of Light-Duty Vehicles

2020-04-14
2020-01-1441
Software tools for simulations of vehicle fuel economy/energy efficiency play an important role strategic decision-making in advanced powertrains. In general, there is a trade-off between the level of detail in a numerical model of a vehicle (higher detail provides better simulation accuracy), and the computational time resources to run the model. However, even with detailed models of a vehicle, there remains some uncertainty about how the vehicle performs in the real-world. Calibration of simulation models versus real-world data is a challenging task due to variations in vehicle usage by different owners. This work utilizes datasets of real-world driving in vehicles that have been equipped with OBD/GPS loggers. The loggers record at fairly high frequency the vehicle speed, road slope, cabin heating/air-conditioning loads, as well as energy/fuel consumption.
Technical Paper

A Java Implementation of Future Automotive Systems Technology Simulator (FASTSim) Fuel Economy Simulation Code Modules

2018-04-03
2018-01-0412
Future Automotive Systems Technology Simulator (FASTSim) is a free and open-source tool developed by National Renewable Energy Lab (NREL). Among the attractive capabilities of the FASTSim is that it can perform computationally efficient fuel economy simulations of automotive vehicles with reasonable accuracy for standard or arbitrary drive cycles. The modeling capability includes vehicles with various types of powertrains such as: conventional vehicles (CVs), hybrid-electric vehicles (HEVs), plugin hybrid electric vehicles (PHEVs) and battery-only electric vehicles (BEVs). The public version of FASTSim available from NREL is implemented in Excel, which achieves the goal of good accessibility to a broad audience, but has some limitations, including: i) bottleneck in computations when importing arbitrary drive cycles, ii) slower computations in general than other scripting or programming languages, and iii) less portable to integration with other applications and/or other platforms.
Technical Paper

A Study of Greenhouse Gas Emissions Reduction Opportunity in Light-Duty Vehicles by Analyzing Real Driving Patterns

2017-03-28
2017-01-1162
Electric drive vehicles (EDV) have the potential to greatly reduce greenhouse gas (GHG) emissions and thus, there are many policies in place to encourage the purchase and use of gasoline-hybrid, battery, plug-in hybrid, and fuel cell electric vehicles. But not all vehicles are the same, and households use vehicles in very different ways. What if policies took these differences into consideration with the goal of further reducing GHG emissions? This paper attempts to answer two questions: i) are there certain households that, by switching from a conventional vehicle to an EDV, would result in a comparatively large GHG reduction (as compared to other households making that switch), and, if so, ii) how large is the difference in GHG reductions? The paper considers over 65,000 actual GPS trip traces (generated by one-second interval recording of the speed of approximately 2,900 vehicles) collected by the 2013 California Household Travel Survey (CHTS).
Journal Article

A Study on Optimal Powertrain Sizing of Plugin Hybrid Vehicles for Minimizing Criteria Emissions Associated with Cold Starts

2018-04-03
2018-01-0406
Plugin hybrid electric vehicles (PHEVs) have several attractive features in terms of reduction of greenhouse gas (GHG) emissions. Compared to conventional vehicles (CVs) that only have an internal combustion engine (ICE), PHEVs have better energy efficiency like regular hybrids (HEVs), allow for electrifying an appreciable portion of traveled miles, and have no range anxiety issues like battery-only electric vehicles (BEVs). However, in terms of criteria emissions (e.g., NOx, NMOG, HC), it is unclear if PHEVs are any better than HEVs or CVs. Unlike GHG emissions, criteria emissions are not continuously emitted in proportional quantities to fossil fuel consumption. Rather, the amount and type of criteria emissions is a rather complex function of many factors, including type of fuel, ICE temperature, speed and torque, catalyst temperature, as well as the ICE controls (e.g., fuel-to-air ratio, valve and ignition timing).
Journal Article

DC Link Capacitor Active Discharge by IGBT Weak Short Circuit

2019-04-02
2019-01-0606
DC link active discharge is mandatory in new energy vehicles. This paper first analyzes the necessity of active discharge in automotive inverters and then introduces the commonly used discharge methods. After reviewing the pros and cons of the current methods, a new discharge solution using IGBT (Insulated Gate Bipolar Transistor) modules WSC (Weak Short Circuit) is proposed. The essence of WSC is to make one of the shooting through IGBTs (two IGBTS forms a half bridge topology) entering into active work area by controlling its gate voltage VGE, where the short current is controlled in safe range and IGBT VCE voltage is relative large. Hence, large transient power is produced inside IGBT in this condition. By this method, the DC link capacitor energy will be consumed by the weak turned on IGBT gradually. Since the IGBT module has a dedicated cooling loop, the heat generated during discharging process can be transferred into coolant.
Technical Paper

Next Generation High Efficiency Boosted Engine Concept

2024-04-09
2024-01-2094
This work represents an advanced engineering research project partially funded by the U.S. Department of Energy (DOE). Ford Motor Company, FEV North America, and Oak Ridge National Laboratory collaborated to develop a next generation boosted spark ignited engine concept. The project goals, specified by the DOE, were 23% improved fuel economy and 15% reduced weight relative to a 2015 or newer light-duty vehicle. The fuel economy goal was achieved by designing an engine incorporating high geometric compression ratio, high dilution tolerance, low pumping work, and low friction. The increased tendency for knock with high compression ratio was addressed using early intake valve closing (EIVC), cooled exhaust gas recirculation (EGR), an active pre-chamber ignition system, and careful management of the fresh charge temperature.
Technical Paper

Investigation of Combustion Stability in an RCCI Engine Using Recurrence Analysis of Cylinder Pressure Data

2024-11-05
2024-01-4287
The Reactivity Control Compression Ignition (RCCI) engine, with its dual fuel system and coordinated injection strategy, offers superior emission control and fuel efficiency compared to conventional diesel engines. However, cyclic variations leading to engine combustion instability poses a significant challenge to their development and commercialization. In this study, statistical (COV and Histogram) and nonlinear dynamic (Recurrence Plot and its Quantification) analysis techniques are applied on the time-series data obtained from a single-cylinder diesel engine modified to operate in CNG-Diesel RCCI mode. The engine, while advancing the main injection timing (SOI-2), is tested under various operating conditions, including different engine loads, direct injection mass ratios (DIMR) and port fuel injection (PFI) masses, to help identify the configurations with better temporal correlations and deterministic traits. Such configurations hold potential for control strategy implementation.
Technical Paper

Quantifying Environmental and Health Impacts of Conventional Diesel and Methane Diesel RCCI Engine Emissions: A Numerical Analysis

2024-11-05
2024-01-4307
A reactivity-controlled compression ignition (RCCI) engine offers ultralow soot and nitrogen oxide (NOx) emission in addition to higher thermal efficiency than diesel or compression ignition (CI) engines. However, the higher emissions of unburned hydrocarbons (HC) and carbon monoxide (CO) from RCCI engines pose a significant challenge that hinders their adoption in the future automotive sector. Additionally, HC includes several hydrocarbons that harm human health and the environment. This study aims to minimize HC and CO formation and emissions by implementing different injection strategies, including adjustments to spray angle configuration, injection timing, and fuel premixing ratio. Additionally, the study examines how different injection strategies affect the spatial and temporal distribution of HC and CO inside the combustion chamber.
Technical Paper

Characterization of Fuel Vapor Concentration Inside a Flash Boiling Spray

1997-02-24
970871
For current passenger vehicles, multi-point injection (MPI) systems are extensively employed for gasoline engines due to ease of control and rapid response. In these systems, the pressure within the intake manifold to which the injectors are installed can fall below the saturated vapor pressure of some hydrocarbon components present in the fuel. Such a condition leads to an atomization process in which flash boiling occurs. In the present work, the atomization process under flash boiling conditions has been characterized both experimentally and theoretically. The experimental investigation has been carried out with a spray test facility consisting of a variable pressure chamber equipped with a pintle type fuel nozzle. Infrared Extinction/Scattering (IRES) is utilized to provide temporal and spatially resolved distribution of the fuel vapor concentration within the spray.
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