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This work numerically investigated the methanol compression ignition combustion assisted with a glow plug (GP). The GP was positioned in the middle of the two intake ports. A heating power of 50 W was applied to maintain a quasi-steady temperature of 1323 K for the heating medium. Sensitivity analyses were conducted on various parameters affecting engine combustion characteristics and performance, including radial distance (RD) between the glow plug and injector, relative angle (RA) between the GP and its nearest jet, intake temperature, split ratio of pilot injection, and intake and injection pressures. Due to the complex fuel jet-GP interaction, the optimum RA shifted from 10° at RD = 22.5 mm to 17.5° at RD = 12.5 mm. The optimal RD among the studied values (12.5, 17.5, and 22.5 mm) was found to be 12.5 mm, achieving an indicated thermal efficiency (ITE) of 42.1% at RA = 17.5°.

The use of carbon-free fuels, such as ammonia or hydrogen, or at least carbon neutral fuels, such as green methane or methanol is one of the most important paths in the development of clean internal combustion engines (ICE). Especially for large, heavy-duty engines, this seems to be the most promising route, as replacing them with battery electric or fuel cell drives poses even greater challenges, at least for the time being. But for some applications or areas of the world, even small ICEs for trucks, passenger cars or off-road vehicles, operated with alternative fuels will still remain the mean of choice. One of the biggest challenges in the development of hydrogen combustion engines is achieving high compression ratios and mean effective pressures due to combustion anomalies, caused by the low ignition delay and broad flammability limit of hydrogen. Oil droplets are considered to be one of the main triggers for pre-ignition and knocking.

The development of new fuels for internal combustion engines requires further technical support by understanding the pollutant formation mechanism in various phases of combustion so that emissions can be minimized. This research will therefore utilize a bespoke in-cylinder sampling system to analyze the precursors of PAHs and particulates during bio-derived lactone combustion in a single-cylinder diesel engine. The sampling system was composed of a poppet-type in-cylinder sampling valve that displaced one of the engine intake valves and protruded into the combustion chamber beyond the flame quenching layer, and a Gas Chromatography Flame Ionization Detector (GC-FID) that examined the samples. The sampling valve was electromagnetically actuated, and its operation was referenced to the engine crank shaft encoder, allowing the valve to open at any Crank Angle Degree (CAD) within a timing resolution of 0.2 CAD.

With all the environmental concern of diesel fuelled vehicle, it is a formidable challenge to phase out them completely specifically from Heavy duty application. Most pragmatic solution lies in solutions which improves the fuel economy and reduce the carbon emission of existing diesel fuelled vehicle fleet and have economical & feasible for vast geographical extent of country. With implementation of BS VI emission norms across country from April 2020, supply of BS VI complied diesel fuel started and BS VI complied vehicles with upgraded engine technologies and after treatment devices have started to come which make present vehicle fleets heterogeneous with substantive number of BS IV vehicle. Beside improvement of engine technologies, existing BS IV vehicle fleet performance can be enhanced through improved fuel and lubricants solutions.

Plugin hybrid electric vehicles (PHEVs) have several attractive features in terms of reduction of greenhouse gas (GHG) emissions. Compared to conventional vehicles (CVs) that only have an internal combustion engine (ICE), PHEVs have better energy efficiency like regular hybrids (HEVs), allow for electrifying an appreciable portion of traveled miles, and have no range anxiety issues like battery-only electric vehicles (BEVs). However, in terms of criteria emissions (e.g., NOx, NMOG, HC), it is unclear if PHEVs are any better than HEVs or CVs. Unlike GHG emissions, criteria emissions are not continuously emitted in proportional quantities to fossil fuel consumption. Rather, the amount and type of criteria emissions is a rather complex function of many factors, including type of fuel, ICE temperature, speed and torque, catalyst temperature, as well as the ICE controls (e.g., fuel-to-air ratio, valve and ignition timing).

DC link active discharge is mandatory in new energy vehicles. This paper first analyzes the necessity of active discharge in automotive inverters and then introduces the commonly used discharge methods. After reviewing the pros and cons of the current methods, a new discharge solution using IGBT (Insulated Gate Bipolar Transistor) modules WSC (Weak Short Circuit) is proposed. The essence of WSC is to make one of the shooting through IGBTs (two IGBTS forms a half bridge topology) entering into active work area by controlling its gate voltage VGE, where the short current is controlled in safe range and IGBT VCE voltage is relative large. Hence, large transient power is produced inside IGBT in this condition. By this method, the DC link capacitor energy will be consumed by the weak turned on IGBT gradually. Since the IGBT module has a dedicated cooling loop, the heat generated during discharging process can be transferred into coolant.

This work represents an advanced engineering research project partially funded by the U.S. Department of Energy (DOE). Ford Motor Company, FEV North America, and Oak Ridge National Laboratory collaborated to develop a next generation boosted spark ignited engine concept. The project goals, specified by the DOE, were 23% improved fuel economy and 15% reduced weight relative to a 2015 or newer light-duty vehicle. The fuel economy goal was achieved by designing an engine incorporating high geometric compression ratio, high dilution tolerance, low pumping work, and low friction. The increased tendency for knock with high compression ratio was addressed using early intake valve closing (EIVC), cooled exhaust gas recirculation (EGR), an active pre-chamber ignition system, and careful management of the fresh charge temperature.

A reactivity-controlled compression ignition (RCCI) engine offers ultralow soot and nitrogen oxide (NOx) emission in addition to higher thermal efficiency than diesel or compression ignition (CI) engines. However, the higher emissions of unburned hydrocarbons (HC) and carbon monoxide (CO) from RCCI engines pose a significant challenge that hinders their adoption in the future automotive sector. Additionally, HC includes several hydrocarbons that harm human health and the environment. This study aims to minimize HC and CO formation and emissions by implementing different injection strategies, including adjustments to spray angle configuration, injection timing, and fuel premixing ratio. Additionally, the study examines how different injection strategies affect the spatial and temporal distribution of HC and CO inside the combustion chamber.

For current passenger vehicles, multi-point injection (MPI) systems are extensively employed for gasoline engines due to ease of control and rapid response. In these systems, the pressure within the intake manifold to which the injectors are installed can fall below the saturated vapor pressure of some hydrocarbon components present in the fuel. Such a condition leads to an atomization process in which flash boiling occurs. In the present work, the atomization process under flash boiling conditions has been characterized both experimentally and theoretically. The experimental investigation has been carried out with a spray test facility consisting of a variable pressure chamber equipped with a pintle type fuel nozzle. Infrared Extinction/Scattering (IRES) is utilized to provide temporal and spatially resolved distribution of the fuel vapor concentration within the spray.

Brake caliper commonly utilizes rubber or spring components to maintain specific clearance range for sliding characteristics, rendering them susceptible to rattle noise. The Electro-Mechanical Brake (EMB) caliper has attracted attention for its advantageous features such as reduced brake drag, optimized vehicle layout, and precise brake control. However, the inclusion of additional components related to the dry-type pressurizing system results in increased caliper weight and susceptibility to rattle noise. This study thoroughly examines rattle noise characteristics in our prototype EMB caliper, identifying primary noise sources on the piston and guide-pin sides. Implementing piston seals and guide-pin boots tightening force proves the effectiveness in improving rattle noise characteristics. Collisions between the piston and ball-screw head can be mitigated by piston inner seal, significantly reducing rattle noise.

A test program has been conducted to determine the fracture behavior of the human frontal bone against two different rigid cylindrical surfaces; one surface was of 1 in. radius and one was of 5/16 in. radius; both were 6½ in. long. The purpose of this research program was to provide human tolerance data which would: 1. Assist in the design of structures likely to be impacted by the human head. 2. Extend the calibration range of frangible headforms. Twelve cadavers were tested in this program; seven against the 1 in. radius cylinder and five against the 5/16 in. radius cylinder. The test arrangement employed a guided drop of the test surface against a stationary head which was free to rebound. Drop heights were increased progressively until borderline fractures were obtained. The large radius shape consistently yielded linear fractures indicating that it is effectively a blunt surface. Fracture loads ranged 950-1650 lb.

This report is concerned with the effects of braid angle on the behavior of hydraulic hose. For equilibrium conditions to exist, and if the braid layers are assumed to bear tension forces only, the angle of the reinforcement layers must be along that of the total force exerted by the internal pressure. This is the neutral angle θN, which has a theoretical value of 54.74° (54°44′). It is possible to hypothesize a fretting wear model in which wires move on top of one another inside a braid layer if the braid angle is different from this theoretical neutral angle. Even though theoretical claims are made by some technical professionals, the hydraulic hose industry has been successfully making hoses with non-neutral braid angles for years. Testing and application have shown that fretting wear is not a principal cause of hose failure and fatigue.

The tendency of spark ignition direct injection (SIDI) engines to form injector deposits was investigated using engine dynamometer tests on a SIDI engine equipped with fan spray type injectors. Fifteen test fuels with varying 90% distillation temperature (T90), aromatics, olefins, oxygenates and sulfur levels were prepared to identify the effects of fuel properties on injector deposits. The results suggested that not only the T90 but also the number of alkyl substituent of aromatics had effects on injector deposit formation. Effects of detergents on the injector deposit cleanliness were also evaluated in this study.

Turbocharged common rail direct injection engines offer multiple benefits compared to their naturally aspirated counterparts by allowing for a significant increase in the power and torque output, while simultaneously improving the specific fuel consumption and smoke. They also make it possible for the engine to operate at a leaner air/fuel mixture ratio, thereby reducing particulate matter emission and permitting higher EGR flow rates. In the present work, a two cylinder, naturally aspirated common rail injected engine for use on a load carrier platform has been fitted with a turbocharger for improving the power and torque output, so that the engine can be used in a vehicle with a higher kerb weight. The basic architecture and hardware remain unchanged between the naturally aspirated and turbocharged versions. A fixed geometry, waste gated turbocharger with intercooling is used.

Recent automotive engine developments have made great progress in protecting the global environment and in meeting exhaust gas regulations and fuel economy regulations. As a result, engine bearings tend to be used under severe conditions such as higher specific load onto the bearings and with low viscosity of lubricating oil. Aluminum alloy bearings are widely adopted as main bearings and connecting rod bearings in gasoline and diesel engines for passenger cars, and generally Al-Sn-Si alloy bearings without an additional overlay are used. Although these Al-Sn-Si alloy bearings have good anti-seizure properties and excellent running-in-properties, their material strength under high temperature conditions is not sufficient because of the low melting point of Sn phase contained in the alloy, and they could potentially result in damage to the bearing as seizure and fatigue under these conditions. In such cases, Cu-Pb-Sn alloy bearings with lead-based overlay are usually applied.

To meet the ignition problems of gas turbines caused by wide variations in environment and the use of a multiplicity of fuels, a glow plug system has been developed which is proving very satisfactory. The system was developed with particular reference to the PT 6 and ST 6 gas turbines where, due to their small size, weight and size are of extreme importance. The glow plug system is extremely lightweight in comparison to spark systems suitable for gas turbines and relatively inexpensive. The ability of the glow plug to operate under extremes of conditions has been proved in many engine applications. It has also proved extremely durable over prior art.

A unique single cylinder engine was used to assess engine performance and combustion characteristics at three different strokes, with all other variables held constant. The engine utilized a production four-valve, pentroof cylinder head with an 86mm bore. The stock piston was used, and a variable deck height design allowed three crankshafts with strokes of 86, 98, and 115mm to be tested. The compression ratio was also held constant. The engine was run with a controlled boost-to-backpressure ratio to simulate turbocharged operation, and the valve events were optimized for each operating condition using intake and exhaust cam phasers. EGR rates were swept from zero to twenty percent under low and high speed conditions, at MBT and maximum retard ignition timings. The increased stroke engines demonstrated efficiency gains under all operating conditions, as well as measurably reduced 10-to-90 percent burn durations.

In this work, an experimental and analysis methodology was developed to evaluate the preignition propensity of fuels and engine operating conditions in an SI engine. A heated glow plug was introduced into the combustion chamber to induce early propagating flames. As the temperature of the glowplug varied, both the fraction of cycles experiencing these early flames and the phasing of this combustion in the engine cycle varied. A statistical methodology for assigning a single-value to this complex behavior was developed and found to have very good repeatability. The effects of engine operating conditions and fuels were evaluated using this methodology. While this study is not directly studying the so-called stochastic preignition or low-speed preignition problem, it studies one aspect of that problem in a very controlled manner.

The impacts of injection pressure with a Gaussian-shaped ribbed piston bowl design for energy-assisted compression-ignition (EACI) combustion were investigated in an optically accessible engine. Three injection pressures (600, 800, and 1000 bar) were investigated for three potential first injection timings corresponding to injection timings for injection dwells of 1.5, 2.0, and 2.5 ms of a fixed second injection timing of -5.0 CAD. Reliable positioning of the hot combusted gases from the first injection near the injector tip enables mixing-controlled combustion of the second injection. Results demonstrated the EACI capabilities of pairing high injection pressures with the Gaussian-shaped ribbed piston bowl. At higher injection pressures, the redirection of fuel vapors from the in-line fuel jet back toward the ignition assistant (IA) increased the residence time the fuel mixture was exposed to the hot zone from the ignition assistant, reducing the possibility of misfires.

The power demand for unmanned ground systems (UGS) and unmanned aircraft systems (UAS) has been ever-increasing to support important military operations. Mild hybridization technologies have the potential to address the ever-increasing power demand. The objective of this study is to investigate the capability of an electrically assisted turbocharger (EAT) as one mild hybridization method. A motor-generator (M/G) was integrated to a turbocharger to generate electricity using the engine exhaust energy, or to spin the turbocharger using the energy stored in energy storage device. The EAT was implemented to a 2-liter turbocharged direct-injection diesel engine fueled with jet fuel. Then, the operation of the EAT was examined and the results were compared to the baseline. The target manifold pressure was regulated by the M/G, which applies varying amounts of positive or negative torque to increase or decrease the speed of the EAT.