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Technical Paper

A Comprehensive Exergy Analysis of CI Engines with Hydrogen Injection for Enhanced Performance

2023-11-10
2023-28-0129
This study aims to investigate the effect of hydrogen injection on the performance and emissions of a compression ignition (CI) engine running on biodiesel. The tests are performed on a single-cylinder CI engine cooled by water, operating at a consistent speed of 1500 rpm. The torque load range varies from 0.01 kg to 18 kg, and hydrogen injection rates range from 4 litres per minute (lpm) to 10 lpm. The study focuses on evaluating the impact of hydrogen injection on various performance metrics, including exergetic efficiency, brake thermal efficiency, brake specific fuel consumption (BSFC), cylinder pressure, heat release rate, and exhaust gas temperature. The findings reveal that hydrogen injection significantly improves the performance of the biodiesel-run CI engine. The highest improvement is observed at a hydrogen injection rate of 10 lpm, which results in a 5% decrease in BSFC, a 6% increase in brake thermal efficiency, and an exergetic efficiency of 25.3%.
Journal Article

The Neutronic Engine: A Platform for Operando Neutron Diffraction in Internal Combustion Engines

2023-11-09
Abstract Neutron diffraction is a powerful tool for noninvasive and nondestructive characterization of materials and can be applied even in large devices such as internal combustion engines thanks to neutrons’ exceptional ability to penetrate many materials. While proof-of-concept experiments have shown the ability to measure spatially and temporally resolved lattice strains in a small aluminum engine on a timescale of minutes over a limited spatial region, extending this capability to timescales on the order of a crank angle degree over the full volume of the combustion chamber requires careful design and optimization of the engine structure to minimize attenuation of the incident and diffracted neutrons to maximize count rates.
Technical Paper

High-Load Engine Simulation of Renewable Diesel Fuel Using A Reduced Mechanism

2023-10-31
2023-01-1620
According to the Annual Energy Outlook 2022 (AEO2022) report, almost 30% of the transport sector will still use internal combustion engines (ICE) until 2050. The transportation sector has been actively seeking different methods to reduce the CO2 emissions footprint of fossil fuels. The use of lower carbon-intensity fuels such as Renewable Diesel (RD) can enable a pathway to decarbonize the transport industry. This suggests the need for experimental or advanced numerical studies of RD to gain an understanding of its combustion and emissions performance. This work presents a numerical modeling approach to study the combustion and emissions of RD. The numerical model utilized the development of a reduced chemical kinetic mechanism for RD’s fuel chemistry. The final reduced mechanism for RD consists of 139 species and 721 reactions, which significantly shortened the computational time from using the detailed mechanism.
Technical Paper

GT-Suite Modeling of Thermal Barrier Coatings in a Multi-Cylinder Turbocharged DISI Engine for Catalyst Light-Off Delay Improvement

2023-10-31
2023-01-1602
Catalytic converters, which are commonly used for after-treatment in SI engines, exhibit poor performance at lower temperatures. This is one of the main reasons that tailpipe emissions drastically increase during cold-start periods. Thermal inertia of turbocharger casing prolongs the catalyst warm-up time. Exhaust enthalpy management becomes crucial for a turbocharged direct injection spark ignition (DISI) engine during cold-start periods to quickly heat the catalyst and minimize cold-start emissions. Thermal barrier coatings (TBCs), because of their low thermal inertia, reach higher surface temperatures faster than metal walls, thereby blocking heat transfer and saving enthalpy for the catalyst. The TBCs applied on surfaces that exchange heat with exhaust gases can increase the enthalpy available for the catalyst warm-up.
Technical Paper

Experimental Study of Combustion Characteristics and Emissions of Pre-Chamber Induced HCCI Combustion

2023-10-31
2023-01-1623
It is a well-known fact that HCCI combustion offers the possibility of achieving high efficiency with low emissions, but with the challenges in combustion control and ability to adjust to changing environmental conditions. To resolve the aforementioned challenges, a pre-chamber induced homogeneous charge compression ignition (PC-HCCI) combustion mode was experimentally tested with aim of providing initial operating boundaries in terms of combustion stability and obtaining initial performance results. The single cylinder engine equipped with active pre-chamber and compression ratio (CR) of 17.5 was fueled by gasoline. The initial experiments were performed at the engine speed of 1600 rpm with intake air temperatures varied from 33°C to 100°C to verify the possibility of achieving the PC-HCCI combustion mode and to compare the achieved engine performance and emission results with both PCSI and pure HCCI combustion modes used as reference cases.
Technical Paper

Investigation of Performance of Fischer-Tropsch Coal-to-Liquid Fuel, IPK, in a Common Rail Direct Injection Compression Ignition Research Engine with Varying Injection Timing

2023-10-31
2023-01-1643
An investigation of the performance and emissions of a Fischer-Tropsch Coal-to-Liquid (CTL) Iso-Paraffinic Kerosene (IPK) was conducted using a CRDI compression ignition research engine with ULSD as a reference. Due to the low Derived Cetane Number (DCN), of IPK, an extended Ignition Delay (ID), and Combustion Delay (CD) were found for it, through experimentation in a Constant Volume Combustion Chamber (CVCC). Neat IPK was analyzed in a research engine at 4 bar Indicated Mean Effective Pressure (IMEP) at three injection timings: 15°, 20°, and 25° BTDC. Combustion phasing (CA50) was matched with ULSD at 10.8° and 16° BTDC. The IPK DCN was found to be 26, while the ULSD DCN was significantly higher at 47 in a PAC CID 510. In the engine, IPK’s DCN combined with its short physical ignition delay and long chemical ignition delay compared to ULSD, caused extended duration in Low Temperature Heat Release (LTHR) and cool flame formation.
Technical Paper

Evaluating the Impact of Oil Viscoelasticity on Bearing Friction

2023-10-31
2023-01-1648
In this work, a novel bearing test rig was used to evaluate the impact of oil viscoelasticity on friction torque and oil film thickness in a hydrodynamic journal bearing. The test rig used an electric motor to rotate a test journal, while a hydraulic actuator applied radial load to the connecting rod bearing. Lubrication of the journal bearing was accomplished via a series of axial and radial drillings in the test shaft and journal, replicating oil delivery in a conventional engine crankshaft. Journal bearing inserts from a commercial, medium duty diesel engine (Cummins ISB) were used. Oil film thickness was measured using high precision eddy current sensors. Oil film thickness measurements were taken at two locations, allowing for calculation of minimum oil film thickness. A high-precision, in-line torque meter was used to measure friction torque. Four test oils were prepared and evaluated.
Technical Paper

Integrated Simulation Methodology to Predict Engine Head, Block, and Piston Temperatures

2023-10-31
2023-01-1674
With the constant strive towards increase in performance and corresponding stringent emission standards of modern IC engine, engine components such as the head, block and piston are subjected to higher thermal loads. An integrated simulation methodology is proposed where the head, the block and the piston are integral part of the analysis. The CFD – CHT methodology is used to simulate and predict the temperature of these engine components. The head and block are run in a steady-state conjugate heat transfer framework while the transient multiphase volume of fluid (VOF) approach is used to predict piston temperatures. Combustion surfaces boundary conditions are derived from 3D CFD open-loop combustion simulation, while cooling and lubrication surface boundary condition are mapped from 1D system simulation or experimental data. The heat transfer boundary conditions are exchanged between the two simulations.
Technical Paper

Comparing Real Driving Emissions from Euro 6d-TEMP Vehicles Running on E0 and E10 Gasoline Blends

2023-10-31
2023-01-1662
Several governments are increasing the blending mandate of renewable fuels to reduce the life-cycle greenhouse gas emissions of the road transport sector. Currently, ethanol is a prominent renewable fuel and is used in low-level blends, such as E10 (10 %v/v ethanol, 90 %v/v gasoline) in many parts of the world. However, the exact concentration of ethanol amongst other renewable fuel components in commercially available fuels can vary and is not known. To understand the impact of the renewable fuel content on the emissions from Euro 6d-TEMP emissions specification vehicles, this paper examines the real-driving emissions (RDE) from four 2020 to 2022 model-year vehicles run on E0 and E10 fuels. CO, CO2, NO, and NO2 were measured through a Portable Emissions Measuring System (PEMS).
Technical Paper

Ensemble Empirical Mode Decomposition for Characterising Exhaust Nano-Scale Particle Emissions of a Turbocharged Gasoline Power Unit

2023-10-31
2023-01-1665
This paper presents a method for analysing the characteristics of nano-scale particles emitted from a 1.6 Litre, 4-stroke, gasoline direct injection (GDI) and turbocharged spark ignition engine fitted with a three-way catalytic converter. Ensemble Empirical Mode Decomposition (EEMD) is employed in this work to decompose the nano-scale particle size spectrums obtained using a differential mobility spectrometer (DMS) into Intrinsic Mode Functions (IMF). Fast Fourier Transform (FFT) is then applied to each IMF to compute its frequency content. The results show a strong correlation between the IMFs of specific particle ranges and the IMFs of the total particle count at various speed and load operating conditions. Hence, it is possible to characterise the influence of specific nano-scale particle ranges on the total particulate matter signal by analysing the frequency components of its IMFs using the EEMD-FFT method.
Technical Paper

Performance and In-Cylinder Pressure-Based Diagnosis of a Single-Cylinder Variable Compression Engine Developed for Education and Research

2023-10-31
2023-01-1667
The object of this paper is to present the operability of a variable compression ratio engine developed to study the combustion characteristics of alternative fuels under different speed and load regimes when exploitation parameters are changed. The variable compression ratio engine is a modification of a commercial single-cylinder diesel engine with adjustable combustion chamber volume, fuel, and ignition systems, envisioned to operate in spark ignition or compression ignition mode. After explaining the experimental plan, designed to evaluate the engine performance comprehensively, a sample of the engine performance and thermodynamic results under spark ignition mode for a chosen condition of speed and load operation with three compression ratio values (9, 12, 14) and three gasoline-ethanol blends is detailed. Torque, power, fuel consumption, and in-cylinder-pressure-related indicated parameters for the experimental cases carried out, are compared.
Technical Paper

Hybrid Experimental-CFD Mapping Approach for Twin-Entry Turbo Turbine

2023-10-31
2023-01-1604
The steady flow hot-gas stand test is a widely used method for experimentally characterising turbocharger turbines to produce maps for use in 1D engine simulations. However, for twin entry turbine stages with two volutes, measuring multiple maps at different ratios of mass flow in each volute is time-consuming. This study investigated how computational fluid dynamics (CFD) simulation could reduce the experimental effort for mapping twin-entry turbines, especially for unequal admission conditions. The study is based on a case study of a medium-duty twin-entry turbine, characterising its performance both experimentally and using 3D simulations with ANSYS CFX®. In total, nine maps were produced: one at equal admission, two single admissions, and six unequal admissions conditions. The unequal admission maps were recorded at constant pressure ratios between the two scrolls; the scroll pressure ratio varied from 0.58 to 1.75.
Technical Paper

Engine Operating Conditions, Fuel Property Effects, and Associated Fuel–Wall Interaction Dependencies of Stochastic Preignition

2023-10-31
2023-01-1615
This work for the Coordinating Research Council (CRC) explores dependencies on the opportunity for fuel to impinge on internal engine surfaces (i.e., fuel–wall impingement) as a function of fuel properties and engine operating conditions and correlates these data with measurements of stochastic preignition (SPI) propensity. SPI rates are directly coupled with laser–induced florescence measurements of dye-doped fuel dilution measurements of the engine lubricant, which provides a surrogate for fuel–wall impingement. Literature suggests that SPI may have several dependencies, one being fuel–wall impingement. However, it remains unknown if fuel-wall impingement is a fundamental predictor and source of SPI or is simply a causational factor of SPI. In this study, these relationships on SPI and fuel-wall impingement are explored using 4 fuels at 8 operating conditions per fuel, for 32 total test points.
Technical Paper

Simulation Study of the Effect of Nozzle Position and Hydrogen Injection Strategy on Hydrogen Engine Combustion Characteristic

2023-10-30
2023-01-7018
Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.
Technical Paper

Numerical Investigations on Formation Process of N2O in Ammonia/Hydrogen Fueled Pre-Chamber Jet Ignition Engine

2023-10-30
2023-01-7023
Ammonia is used as the carbon-free fuel in the engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx in the exhaust emissions is produced after combustion of ammonia and is one kind of the most tightly controlled pollutants in the emission regulation. Nitrous Oxide (N2O) is a greenhouse gas with a very strong greenhouse effect, so that the N2O emissions needs to be paid close attention. In this paper, the CFD simulation of the N2O formation and emission characteristics during combustion is carried in the ammonia/hydrogen fueled pre-chamber jet ignition engine.
Technical Paper

Simulation Study on the Effect of In-Cylinder Water Injection Mass on Engine Combustion and Emissions Characteristics

2023-10-30
2023-01-7004
The rapid development of the automobile industry has brought energy and environmental issues that scholars are increasingly concerning about. Improving efficiency and reducing emissions are currently two hot topics in the internal combustion engine industry. Direct water injection technology (DWI) can effectively reduce the cylinder temperature, which is due to the absorption of the heat by the injecting liquid water. In addition, lower temperature in the cylinder will reduce the formation of NO. In this paper, a CFD simulation of DWI application in a lean-burning single-cylinder engine with pre-chamber jet ignition was carried out. And the engine was experimentally tested for the simulation model validation. And then the effect of DWI strategy with different injecting water mass on the combustion and emissions characteristics are analyzed. Physically, injected water not only absorbs heat but also provides heat insulation.
Technical Paper

Simulation Study on EGR Condensate Flow and Uniformity of Each Cylinder in the Intake Manifold

2023-10-30
2023-01-7034
As engine technology developed continuously, engine with both turbocharging and EGR has been researched due to its benefit on improving the engine efficiency. Nevertheless, a technical issue has raised up while utilizing both turbocharging and EGR at the same time: excess condensed water existed in intake manifold which potentially trigger misfire conditions. In order to investigate the root-cause, a CFD model (conducted by CONVERGE CFD software) was presented and studied in this paper which virtually regenerated intake manifold flow-field with EGR condensed water inside. Based on the simulated results, it concluded that different initial conditions of EGR condensed water could significantly change the amount of water which deposited in each cylinder. Thus, a coefficient of variation of deposited condensed water amount among these cylinders, was marked as the evaluation reference of cylinder misfire.
Journal Article

Divided Exhaust Period Assessment for Fuel-Enrichment Reduction in Turbocharged Spark-Ignition Engines

2023-10-26
Abstract Turbocharged spark-ignition (SI) engines, owing to frequent engine knocking events, utilize retarded spark timing that causes combustion inefficiency, and high turbine inlet temperature (Trb-In T) levels. Fuel enrichment is implemented at high power levels to prevent excessive Trb-In T levels, resulting in an additional fueling penalty and higher CO emissions. In current times, fuel-enrichment reductions are of high strategic importance for engine manufacturers to meet the imminent emissions regulations. To that end, the authors investigated the divided exhaust period (DEP) concept in a 2.2 L turbocharged SI engine with a geometric compression ratio of 14 by decoupling blowdown (BD) and scavenge (SC) events during the exhaust process. Using a validated 1D engine model, the authors first analyzed the DEP concept in terms of pumping mean effective pressure (PMEP) and engine knocking (KI) reduction.
Technical Paper

Effects of Hydrocarbon with Different Ignition Properties and Hydrogen Blended Fuels on Autoignition and Combustion in an IC Engine

2023-10-24
2023-01-1802
Hydrogen has attracted attention as one of the key fuels for making internal combustion engines carbon neutral. However, the combustion characteristics of hydrogen differ greatly from those of conventionally used hydrocarbons. Therefore, in order to develop next-generation internal combustion engines that operate on hydrogen, it is first necessary to have a thorough understanding of the combustion characteristics of hydrogen. Engines that can take maximum advantage of those characteristics should be developed on the basis of that knowledge. Toward that end, the purpose of this study was to investigate the fundamental combustion characteristics of hydrogen in a test engine. This paper presents the results of an investigation of the effects on low-temperature oxidation reactions and autoignition when hydrogen was blended into dimethyl ether (DME) [1, 2], a gaseous hydrocarbon fuel.
Technical Paper

The Flathead Valved Boosted Uniflow Two Stroke Engine

2023-10-24
2023-01-1826
Experimental aviation engines face numerous challenges, including the need for energy efficiency, alternative fuel sources, reduced weight and size, greater durability with reliability, emissions reduction, and integration with advanced control and monitoring systems. This study presents the performance of a two-stroke engine with a Uniflow scavenging system with a flathead valve concept, with lower specific fuel consumption than conventional two-stroke aircraft engines. The engine’s maximum speed is limited to 3000 rpm for better cylinder scavenging efficiency, which also eliminates the need for a reduction gearbox, simplifies the design, and reduces the engine’s total mass. 1D simulations were conducted to evaluate combustion and performance parameters using aviation.
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