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Ignition is discussed in a broad and non-technical way. The definition of the word ignition should be broad enough to include the complete functioning of the ignition apparatus, beginning from the point where mechanical energy is absorbed to generate current and ending with the completion of the working stroke of the engine. The ignition system includes the mechanical drive to the magneto or generator and the task imposed on the system is by no means completed when a spark has passed over the gap of the spark-plug. Ignition means the complete burning of the charge of gas in the cylinder at top dead-center, at the time the working stroke of the piston commences. The means employed to accomplish this result is the ignition system. In the present-day type of gasoline engine a spark produced by high-voltage electricity is almost universally used for ignition. This high-voltage electricity is produced by a transformer.

It has long been recognized that, in automotive engines, particularly those of six or more cylinders, excessive vibration is apt to occur despite all precautions taken in balancing; and that this is because the engine impulses coincide at certain speeds with the torsional period of the crankshaft, or rate at which it naturally twists and untwists about some point or points as nodes. Very serious vibration occurred in the main engines for the United States submarines S 4 to S 9, which are required to complete five specified non-stop shop tests and an investigation was made of which the author reports the findings in detail, illustrated with photographs and charts.

The automotive industry was considered a mechanical one until fuel difficulties caused a realization that the internal-combustion engine is only a piece of apparatus for the effective utilization of chemistry. The only great cloud on the horizon of the automotive industry today is the fuel problem, one way to dispel it being to increase the supply and the other to make the automotive device do what it has been designed to do. The author reviews the production of oil and of automotive apparatus, considers the available fuels and states the two distinct parts of the fuel problem as being first carburetion and distribution, external to the engine and one of purely physical relationship, and, second, the combustion of fuel inside the engine cylinder. The subjects of regulating combustion by additions to the fuel, the chemistry of fuels and the burning of heavy fuels are discussed at length.

The author views in perspective some facts from a purely scientific standpoint, and then shows their application to problems of the automotive industry. After reviewing the present facilities for measurement and the ability to make measurements of distances both infinitely small and large, as an aid toward a proper conception of the ultimate structure of matter, he applies this scientific knowledge in the direction of a solution of the fuel problem, which is a fundamental one because it involves the limitation of a natural resource. From 1918 and 1919 statistics, the amount of gasoline produced was something like 20 to 25 per cent of the crude oil pumped; 8 to 10 per cent is kerosene and 50 per cent is gas and fuel oil and a residue carrying lubricating oil, paraffin and carbon. Kerosene demand and production are practically fixed quantities; gasoline demands are increasing.

The adoption of the present system of feeding a number of cylinders in succession through a common intake manifold was based upon the idea that the fuel mixture would consist of air impregnated or carbureted with hydrocarbon vapor, but if the original designers of internal-combustion engines had supposed that the fuel would not be vaporized, existing instead as a more or less fine spray in suspension in the incoming air, it is doubtful that they would have had the courage to construct an engine with this type of fuel intake. That present fuel does not readily change to hydrocarbon vapor in the intake manifold is indicated by tables of vapor density of the different paraffin series of hydrocarbon compounds.

Although aluminum is the most abundant metal in the earth's crust, it was not until the early eighties that means were discovered for reducing it from its ores in such quantities and at such cost as to make it a commercial possibility. The world immediately began to find uses for this material. Two groups developed; one, assuming for aluminum properties that it did not possess, thought that it would in time replace all other metals; the other, which, reacting from the first-mentioned view due to failures and disappointments, thought it had little use. It was afterward realized that much research was necessary to make aluminum a really commercial metal. One of the main aims of the automobile engineer is to obtain lightness combined with proper strength. The paper deals with decreasing the weight of automobiles by more extended use of aluminum alloys. The physical properties of aluminum are described in considerable detail and its varied uses are enumerated.

The paper surveys the economic and engineering aspects of the automotive industry, so that engineers can align themselves with its future development. Better performance and longer life due to improved design and materials distinguish the 1920 car from its predecessors. One of the healthiest signs in the industry is the uniform determination of practically every manufacturer to improve the quality of his product. The designer has been forced to extend himself in getting the highest possible output from the smallest possible units. This trend is very noticeable. Conditions relating to prices, the return to peace-time production, the potential demand for cars and the present supply, and the probable improvements in cars are then reviewed, the thought then passing to a somewhat detailed discussion of detachable-head engines.

From a laboratory examination of the controlling relationships between carburetion and engine performance still in progress, the general conclusions so far reached include fuel metering characteristics, the physical structure of the charge, fuel combustion factors and details of engine design and manufacture. In every throttle-controlled engine, the variation in fuel metering for best utilization is inversely functional with the relative loading and with the compression ratio, but the nature of the fuel leaves these general relationships undisturbed. The physical structure of the charge influences largely the net engine performance and the order of variation of the best metering with change in load. Perfect homogeneity in the charge is theoretically desirable but entails losses in performance.

Supplementing a “more miles per gallon” movement in 1919, a series of experiments outlined by the S. A. E. Committee on Utilization of Present Fuels was undertaken by the Bureau of Standards, in May, 1920, which included measurements of engine performance under conditions of both steady running and rapid acceleration with different temperatures of the intake charge secured by supplying heated air to the carbureter from a hot-air stove, by maintaining a uniformly heated intake manifold and by using a hot-spot manifold, fuel economy being determined for both part and full-throttle operation. A typical six-cylinder engine was used, having a two-port intake manifold with a minimum length of passage within the cylinder block, an exhaust manifold conveniently located for installing special exhaust openings, rather high peak-load speed and conventional general design.

Two series of tests were made in 1918; one to determine whether the mixture giving best economy and that giving maximum power is a constant quality for all conditions of speed and power output; the other to ascertain what effect changes in the temperature of the fuel-intake system have on the quality of the mixture which gives the maximum power and that which gives best economy. The standard United States ambulance four-cylinder engine was used for these tests, its carbureter having a primary air passage, a primary fuel-jet, an auxiliary air passage with an air-valve and a secondary fuel-jet, the manifold being cast integrally with the cylinder block and a curved riser conducting the fuel mixture from the carbureter to it. The testing methods and fuel consumption measurements are described.

Continued lowering in the grade of fuel obtainable compels automotive engineers to produce engines that will utilize it with maximum economy. The manufacture of Pacific coast engine-distillate with an initial-distillation point of about 240 and an end-point of 480 deg. fahr. was abandoned by the principal oil companies early in 1920. Utilizing this fuel efficiently through its period of declining values forced advance solution of some fuel problems prior to a general lowering of grade of all automotive fuels.

The undisputed economy of the Diesel-type engine using heavy fuel oil is recognized, as no other power-generating unit of today shows better thermal efficiency. It is the result of the direct application of fuel in working cylinders. Transmission processes, such as the burning of fuel under a boiler to produce a working agent which must be carried to the prime mover, are less economical. The various factors which enter into a comparison between steam and heavy-oil installations are illustrated. The subject is treated in a more or less elementary manner. The diagrams and sketches are intended to explain the working principles of such examples of two and four-cycle engines as are now in actual operation in cargo ships, these being of the single-acting type. Double-acting and opposed-piston-type engines have been built and are being tried out. The working processes of two-cycle and four-cycle engines are illustrated and described in some detail, inclusive of critical comment.

Emphasizing the necessity of persuading fuel manufacturers to improve the suitability of internal-combustion engine fuel by the mixture of other materials with petroleum distillates, and realizing that efficiency is also dependent upon improved engine design, the author then states that results easily obtainable in the simplest forms of automotive engine when using fuel volatile at fairly low temperatures, must be considered in working out a future automotive fuel policy. The alternatives to this as they appear in the light of present knowledge are then stated, including design considerations. The principles that should be followed to obtain as good results as possible with heavy fuel in the conventional type of engine are then described. These include considerations of valve-timing and fuel distribution. Valve-timing should assist correct distribution, especially at the lower engine speeds.

SOME practical examples of correct as well as of incorrect methods of designing are studied, using a motor vehicle for illustration. The mechanism of such a vehicle should be very simple, and the elimination of certain links and members here and there may become more or less desirable. It is essential to know how much this will burden other members, and what strengthening or even redesigning may become necessary. It has been proposed to eliminate the torque and radius-rods. By formulas and drawings the author shows how complex the problem is and the various changes that must follow such an attempt. A vehicle must have much stiffer springs if the torque rod is to be eliminated. This inevitably leads to a study of springs and of the influences of brakes. A vehicle can be operated at somewhat higher speed with a torque-rod.

THE design of a modification of the Class B Government standardized truck engine is presented, the principal object being a saving in weight without sacrificing either durability or safety factors. The crankcase design is rigid, but the metal is distributed so that the weight will be a minimum. The crankshafts are made of chrome-nickel steel of an elastic limit of 120,000 lb. per sq. in., which further carries out the idea of durability with low weight. The connecting-rod length is slightly more than twice that of the stroke, and this, with light-weight pistons, obviates vibration, without adding weight to the engine on account of increased cylinder height. The flywheel and bell-housing diameters were selected with a view to securing enough flywheel weight for smooth running without increasing the engine weight materially. All-steel supports reduce breakage of arms to a minimum. The manifolds are carefully designed to give economical performance, even with low-grade fuels.

EVERY plow in use should have 10 b.-hp. available. Every tractor engine should deliver continuously at least 33 hp. If the 330-cu. in. engine mentioned were as good as a Liberty airplane engine, it could deliver 57 hp. at 1000 r.p.m. The horsepower actually obtained is as follows: 41.5 in the laboratory 33.0 at the factory 29.0 when burning gasoline 23.0 when burning kerosene 21.0 with poor piston-rings 19.0 with poor spark-plugs 9.5 available at the drawbar The great engineering problem of the future lies between the 57 and the 23 hp. From 19 to 9.5 hp. is the manufacturer's problem. The main difficulties, as outlined by the figures given, lie in the combustion chamber and its ability to dissipate the surplus heat, and in the limitations of fuel. There will be no need for refiners to continue to break up the heavier fuels by processes already so successful, if by ingenuity and good understanding of thermodynamics these can be made to burn in present-day engines.

Few points have aroused such discussion among users and engineers as that of the desirable number of cylinders in an engine. A large part of the work of the author has been in the direction of attaining the same ends as those achieved by the multi-cylinder engine but by different means. He discusses the relations between torque at clutch and number of cylinders and multicylinder engines and uniform torque, the factors governing torque recoil, torque recoil as a function of car weight and engine balance. His conclusion is that the multi-cylinder engine now so widely used exceeds the real requirements and obtains its smoothness of operation at the expense of more desirable qualities. A reduction in car weight would in his opinion enable existing standards of performance to be maintained and even improved by the use of four cylinders for the heavier type, with all that this means in tremendous advantages to the automotive industry and to the user.

Efficiency, appearance and comfort will be the catchwords of the car of the future. Extreme simplicity of chassis will be needed to reduce weight and permit the use of substantial sheet-metal fenders, mud-guards and bodies. The center of gravity should be as low as possible consistent with good appearance. For comfort the width and angle of seats will be studied more carefully and the doors will be wider. A new type of spring suspension is coming to the fore, known as the three-point cantilever. Cars adopting it will have a certain wheelbase and a longer spring base. A car equipped with this new mechanism has been driven at 60 m.p.h. in safety and comfort without the use of shock absorbers or snubbers. It is the opinion of the author that this new spring suspension will revolutionize passenger-car construction.

The limit of acceleration has been reached. What may well be considered a maximum for practical service has been secured. The present seven-passenger body is as roomy as could be desired. There should be no need for further increase in size. The author believes the total weight of this large car will be reduced to between 3500 to 4000 lb. To make this reduction without sacrifice of durability greater use must be made of alloy steels and aluminum alloys. The tendency in body design and style is toward smoother lines, fewer breaks and a more graceful contour. The number of closed cars is increasing. There will be a general simplification of detail throughout, better wiring, better lubrication, an increased use of oilless bushings and fewer grease-cups. Brakes and wearing parts will be made more accessible and easier of adjustment. The take-up points for the various adjustments will be placed so that they can be reached with ease.

Manufacturers of carbureters and ignition devices are called upon to assist in overcoming troubles caused by the inclusion of too many heavy fractions in automobile fuels. So far as completely satisfactory running is concerned, the difficulty of the problem with straight petroleum distillates is caused by the heaviest fraction present in appreciable quantity. The problems are involved in the starting, carburetion, distribution and combustion. An engine is really started only when all its parts have the same temperatures as exist in normal running, and when it accelerates in a normal manner. Two available methods, (a) installing a two-fuel carbureter, using a very volatile fuel to start and warm-up the engine, and (b) heating the engine before cranking by a burner designed to use the heavier fuel, are described and discussed.