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“Laddering up” of the range of tooling options requires assessing at each plateau whether greater upfront investment in tooling will pay off with a relatively quick return on investment. Since tooling plays such a key role in this equation, it also means working closely with OEMs willing to evaluate the best available tooling options at any time as production requirements increase.

Boeing collaborates with Assembrix to manage and protect intellectual property shared with vendors across its global supply chain for additive manufacturing.

AKG of America’s research and development center at its Mebane, North Carolina, facility hosted a grand opening in February that features a new water/glycol thermal shock test stand for product validation.

Equispheres will use the investment to conduct the research and development needed to build reactors that will produce powders of higher-strength materials, such as steels, cobalt, chrome, and Inconel.

The 3D printing materials market will experience high double-digit growth in the aerospace industry through 2024, as manufacturers of aircraft and spacecraft vehicles and components increasingly adopt and reap the benefits of additive manufacturing, market analysts at Frost & Sullivan in Mountain View, California, predict.

Aerospace systems, subsystems, and components must continue to operate as intended when exposed to fire, rather than going up in flames and ceasing to work altogether. Fire and flammability testing is an all-important prerequisite to airworthiness, and the focus of a new technical standards committee that SAE International in Warrendale, Pennsylvania, is forming in response to a request from Federal Aviation Administration (FAA) officials in Washington.

Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.

Mahle thermal management for electric commercial vehicles

Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.

Every vehicle powered by Ultium batteries incorporates efficiency-enhancing energy recovery system based on heat-pump technology covered by 11 patents.

EV production relies on imports from China, Chile, Argentina, Norway, Gabon and Canada.

Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb.

Acura TLX is Honda body build benchmark

GM's CTO driving new paths to technology leadership 'We're making actual production commitments regarding our advanced-technology strategy, rather than just talking about it,' says GM's CTO Jon Lauckner. 'We're absolutely going to be among the leaders, if not the leader, in these areas.' Aluminum prepares for its next big leap Ford's F-Series blockbuster was just the beginning. New micromills now in pilot phase aim to bring vastly stronger and more formable light-alloy materials at higher capacity, says Alcoa's Mike Murphy. Slick solutions for friction reduction From new lubricants to 'smart' oil pumps and clever bearing technologies, engine designers are attacking every potential source of spin losses and internal friction in the quest for more mechanical work out of less fuel. Next-gen NSX: a twin-turbo, multi-material Ferrari-fighter The production NSX made its much-awaited global debut at NAIAS in January.

Driving EVs toward lower cost The race is on to reduce battery and electric-drive systems costs while improving efficiency. Seeking ways to make better computer crashes New models and simulations help improve safety as software and hardware provide more realism to iterate designs more quickly. Evaluating aluminum bonds Adhesively joined aluminum alloy sheets present challenges that steel-adhesive joints do not. Ford researchers present a modified technique to inspect Al-adhesive joints in lab and production environments. Leading the attack on engine pumping losses Cylinder deactivation delivers real-world fuel economy gains, helping vehicles to meet and exceed their sticker numbers. That's why the downsized/boosted guys now want it on their engines.

UMich-Ann Arbor team takes home Baja season's Iron Team Award Cornell University also had a strong 2014 season, but not strong enough to fend off Michigan Baja Racing. Georgia Tech and Warsaw University were double-winners at SAE Aero Design competitions University of Akron and University of Cincinnati were the other winners at the twin 3-class competitions, the former setting a record in the process. West Coast teams win 2 of 3 Formula SAE events Oregon State captures its fifth crown while Jose State enjoys its first overall victory and UPenn tops the electric field. Taking action early to conquer the STEM crisis Interest in STEM subjects falls precipitously as students progress through elementary and middle school.

Seeing the Light Achieving Full-Color, Day or Night Readability for Flat-Panel Displays Multiple Node Networking Using PCIe Interconnects PCI Express (PCIe) interconnects, and how they can be used to support multiple node low latency data transfers over copper or optical cables, is gaining momentum in embedded computing solutions. Zero-Emissions Electric Aircraft Theory vs Reality Analyzing Radar Signals With Demodulation Combining Software and Hardware for Highly Specialized Multichannel Spectrum Monitoring Advanced Thermal Management Solutions Thermoelectric Cooling Thermal Ground Planes Thermal Management of Laser Diodes The Effect of Substrate Emissivity on the Spectral Emission of a Hot-Gas Overlayer Process Approach to Determining Quality Inspection Deployment Experimental Setup to Assess Blast and Penetration-Induced Secondary Debris in a Military Operations in Urban Terrain (MOUT) Environment Non-Contact Circuit for Real-Time Electric and Magnetic Field Measurements

Additive Manufacturing How 3D Printing Will Transform the A&D Support Chain Advances in Lightweight Electronics Protection Conformal Coatings Increase Reliability of Aerospace and Military Assemblies Powering Outer Space An In-Depth Look at Aerospace Battery Technology Using High Bandwidth Oscilloscopes to Analyze Radar and Electronic Warfare Systems Bio-inspired Airborne Infrastructure Reconfiguration (BioAIR) EMI Analysis Software Helps Telescope Group Simulate RFI Mitigation Epitaxial Growth of Rhenium with Sputtering Processing and Characterization of Polycrystalline YAG (Yttrium Aluminum Garnet) Core-Clad Fibers Multi-Scale Analysis of Deformation and Failure in Polycrystalline Titanium Alloys Under High Strain Rates Abrasion Testing of Products Containing Nanomaterials Spectrum Fatigue of 7075-T651 Aluminum Alloy under Overloading and Underloading

Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.

Abstract Closed crankcase ventilation (CCV) systems are required in most automotive markets in order to meet emissions regulations. Such systems usually require a separator to recover oil and return it to the sump. Many end users fit improved separators in order to reduce intake/aftercooler contamination with soot/oil. This study measured clean and wet pressure drop and filter capture efficiency in 12 different crankcase oil mist separators which are commonly used for either original equipment (OE) or aftermarket fitment to passenger vehicles and four-wheel drives (≤200 kW). The filters tested spanned three different size/rating classes as well as included both branded and unbranded (imitation) models. In addition to filters, separators (often termed “catch cans”) and an OE cyclone separator were also examined. Testing was performed under controlled laboratory conditions using methods equivalent to previous work and current mist filter test standards.