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Thermo-hydraulic mathematical models of manned modules of the International Space Station [ISS] require to simulate also air-vapour flow in Environmental Control Systems [ECS] circuits. Although this can be obtained with available S/W, a complementary solution was developed, in order to overcome some S/W limitations and to ease exchange of models. It consists of a set of FORTRAN subroutines, that can be added to ESATAN/FHTS and SINDA/FLUINT thermo-hydraulic models for dry air, and simulate the effect of vapour in the airflow.

The Columbus Attached Pressurised Module (APM) is intended to support a shirt-sleeve environment for crew activities. Top level requirements therefore define a cabin air temperature and humidity range (the so-called “Comfort Box”), extreme air velocities for ventilation in the centra aisle, maximum mean radiant temperature of the cabin walls. Air temperature selectability has to be ensured with adequate accuracy across the whole range. The APM environmental control system, in particular the Temperature and Humidity Control (THC) system, is designed and verified against these parameters. Cabin thermal conditions can be evaluated by the APM Integrated Overall Thermal Mathematical Model (IOTMM), representing the general thermal behaviour of the APM, including the THC system. Heat loads due to APM subsystem equipment and payloads, solar flux and the crew itself have been considered in the analyses.

Microorganism accumulation and growth onboard a spacecraft may impact adversely on crew efficiency and safety as well as system, subsystems and payload. The results of test campaigns performed at Alenia Spazio in Summer 1993 are reported here. From them, some simple and effective prevention methods to be applied during the manufacturing and integration phases of a pressurised spacecraft have been identified and are here discussed. Although data obtained from Earth experience may be considered useful, it is uncertain and unfit for space station operational lifespan. Therefore, it is necessary to build a model of the phenomenon, able to provide a series of quantitative data as a function of different parameters related to environmental characteristics, crew, and on-board activities.

The Mini Pressurised Logistics Module (MPLM), a cooperative project between NASA and ASI that will be designed, developed, produced, integrated and delivered by Alenia, is a pressurised volume devoted to the resupply and return of Space Station (SS)containerized cargo requiringapressurised environment, via the National Space Transportation System (NSTS). As a servicer for the SS, the MPLM will have to accomplish several trips between Earth and SS in support of logistic needs. Since the active payloads launched with MPLM (freezers and refrigerators) require resources during the transportation phase inside the NSTS, the MPLM has the peculiar capacity to exchange power, data and fluids with the Orbiter before docking to SS. Once docked to SS, the MPLM will be required to provide its full performance, making use of the resources available from the SS Node; nevertheless, in this phase some of the MPLM functions are demanded from the SS.

A Human Factors Engineering (HFE) analysis has been involved in the design process of the Mini Pressurized Logistics Module (MPLM) for the International Space Station (ISS) since the beginning, as an integrated part of the design support activities. The support of HFE in the configuration process has been directed towards the optimization of the MPLM design through the analysis and evaluation of all the interfaces occurring in the module - nominal and non-nominal - between the crew, the system and the subsystem equipment. In order to identify and analyze all the crew interfaces occurring inside the module, a systematic approach, involving different disciplines, is necessary. The integration of three different tools such as computer simulation, task analysis and mock-up test activities has been employed as an organic unit, in order to establish a comprehensive collection of useful data.

Every kind of human activity in space is made at least different on often more difficult by the peculiarity of the environment, characterized by the almost complete lack of gravity. It is difficult to realize, when staying with our own feet firmly on ground, how life could be altered by the absence of the ever present force of gravity! Among all the psychological faculties directly affected by microgravity, easy and quick orientation, and object identification (as they depend on the visual environment) are analyzed. This work follows on from previously published work (cf. ICES '91) by the authors, highlighting the importance of sensible groundrules in color choice for a space environment, to optimize the above-mentioned capabilities, to which crew performance reliability and safety are directly linked.

The Columbus Attached Pressurised Module (APM) Active Thermal Control System (ATCS) water loop collects the APM waste heat and transfers it to the Space Station Freedom (SSF) Central Thermal Bus (CTB). The interface between the APM water loop and the SSF ammonia loops is achieved with two ammonia/water interloop heat exchangers (IH/X), one being low temperature (LT) and the other moderate temperature (MT). The APM internal water loop provides cooling to payload and subsystem users which have varying temperature requirements at their heat rejection interfaces, and can be categorized as cold branch and warm branch users, (e.g. condensing heat exchanger (CHX) and refrigerator are cold branch users, while Avionic heat exchanger (AHX) and furnace payloads would be warm branch users.)

Manned Space Systems are usually designed to support the crew atmospheric conditions equivalent to those at sea level. In phases with frequent Extra Vehicular Activities (EVA), a reduced pressure environment is preferable to facilitate the EVA suit prebreathing procedures. The Columbus Attached Pressurised Module (APM) will face both pressure scenarios during its life. Operation at different pressure levels primarily affects the performance of the Environmental Control System (ECS) of the pressurised elements. A lower air density results in reduced heat exchange, adversely affecting both the crew comfort and the electronics air cooling. This paper reports the results of a study performed to identify the constraints and the numerous potential problem areas related to APM operations at reduced pressure. Effects of the reduced pressure on the environmental parameters have been investigated.

The Attached Pressurised Module (APM) is the European element of the NASA Space Station Freedom (SSF). The environmental control of the APM is obtained through the combined effort of the Water Loops of the Thermal Control Subsystem (TCS) and the Cabin and Avionics Loops of the Environmental Control and Life Support Subsystem (ECLSS). Although the specific functions of ECLSS and TCS are separately verified at subsystem (S/S) level, their overall qualification is completed only after having carried out the functional and performance verification of the integrated Environmental Control System (ECS) inside the APM. To this purpose too, an APM Engineering Model (EM) development has been included in the programme. The Engineering Model is the element prototype, fully representative of the APM Flight Model (FM) but for the quality of the EEE components, as they are requested to be MIL-grade but not Hi-Rel.