Search Results

This study involves the battery requirements for a fuel cell-powered hybrid electric vehicle. The performances of the vehicle [a 3200-lb (1455-kg) sedan], the fuel cell, and the battery were evaluated in a vehicle simulation. Most of the attention was given to the design and performance of the battery, a lithium-ion, manganese spinel-graphite system of 75-kW power to be used with a 50-kW fuel cell. The total power performance of the system was excellent at the full operating temperatures of the fuel cell and battery. The battery cycling duty is very moderate, as regenerative braking for the Federal Urban Driving Schedule and the Highway Fuel Economy Test cycles can do all charging of the battery. Cold start-up at 20°C is straightforward, with full power available immediately.

The successful commercialization of Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) can provide significant benefits by reducing the United States' growing dependence on petroleum fuels for transportation; decreasing polluting and greenhouse gas emissions; and facilitating a long-term transition to sustainable renewable energy sources. Recognizing these benefits, the U.S. Department of Energy (DOE) supports an active program of long-range R&D to develop electric vehicle (EV) and hybrid electric vehicle (HEV) technologies and to accelerate their commercialization. The DOE Office of Advanced Automotive Technologies (OAAT) supports several innovative R&D programs, conducted in partnership with DOE's national laboratories, industry, other government agencies, universities, and small businesses. The Office has two key R&D cooperative agreements with the U.S. Advanced Battery Consortium (USABC) to develop high-energy batteries for EVs and high-power batteries for HEVs.

In this study, three batteries were designed and these designs were evaluated in a hybrid vehicle simulation program. The battery designs were based on laboratory tests of 18650 cells for which a Lumped Parameter Battery Model was employed to correlate the cell impedance data. The three battery designs were each tested on three driving cycles, the Federal Urban Driving Schedule, the Highway Fuel Economy Test, and a special cycle developed to test the full power of the vehicle. The results of these simulation tests showed that the battery impedances were low for much of the time because the discharging and charging currents are not maintained at high levels for long periods of time on these cycles. For these conditions, the rates of heat generation in the batteries that were calculated by the simulation programs were low and may not be a serious problem.

The Advanced Battery Readiness Ad Hoc Working Group, a government- industry forum sponsored by the United States Department of Energy, is charged with assessing environmental and safety issues associated with advanced batteries for electric and hybrid electric vehicles. Electric and hybrid electric vehicles require sophisticated advanced battery storage systems. Frequently, toxic, reactive, and flammable substances are used in the energy storage systems. Often, the substances have safety, recycling, and shipping implications with respect to U.S. Environmental Protection Agency and Department of Transportation regulations. To facilitate commercialization, reg-ulations must either be modified or newly developed. Government-industry coordination has expedited needed regulatory changes, and promoted other partnerships to achieve environmental and safety solutions.