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Journal Article

Model-Based Design of Service-Oriented Architectures for Reliable Dynamic Reconfiguration

2020-04-14
2020-01-1364
Service-oriented architectures (SOAs) are well-established solutions in the IT industry. Their use in the automotive domain is still on the way. Up to now, the automotive domain has taken advantage of service-oriented architectures only in the area of infotainment and not for systems with hard real-time requirements. However, applying SOA to such systems has just started but is missing suitable design and verification methodologies. In this context, we target to include the notion of model-based design to address fail-operational systems. As a result, a model-based approach for the development of fail-operational systems based on dynamic reconfiguration using a service-oriented architecture is illustrated. For the evaluation, we consider an example function of an automatically controlled braking system and analyze the reconfiguration time when the function fails.
Journal Article

Evaluation Methodologies in the Development of Dynamically Reconfigurable Systems in the Automotive Industry

2020-04-14
2020-01-1363
Classical decentralized architectures based on large networks of microprocessor-based Electronic Control Units (ECU), namely those used in self-driving cars and other highly-automated applications used in the automotive industry, are becoming more and more complex. These new, high computational power demand applications are constrained by limits on energy consumption, weight, and size of the embedded components. The adoption of new embedded centralized electrical/electronic (E/E) architectures based on dynamically reconfigurable hardware represents a new possibility to tackle these challenges. However, they also raise concerns and questions about their safety. Hence, an appropriate evaluation must be performed to guarantee that safety requirements resulting from an Automotive Safety Integrity Level (ASIL) according to the standard ISO 26262 are met. In this paper, a methodology for the evaluation of dynamically reconfigurable systems based on centralized architectures is presented.
Technical Paper

Conceptualization and Implementation of a Scalable Powertrain, Modular Energy Storage and an Alternative Cooling System on a Student Concept Vehicle

2018-04-03
2018-01-1185
The Deep Orange program immerses automotive engineering students into the world of an OEM as part of their 2-year graduate education. In support of developing the program’s seventh vehicle concept, the students studied the sponsoring brand essence, conducted market research, and made a heuristic assessment of competitor vehicles. The upfront research lead to the definition of target customers and setting vehicle level targets that were broken down into requirements to develop various vehicle sub-systems. The powertrain team was challenged to develop a scalable propulsion concept enabled by a common vehicle architecture that allowed future customers to select (at the point of purchase) among various levels of electrification best suiting their needs and personal desires. Four different configurations were identified and developed: all-electric, two plug-in hybrid electric configurations, and an internal combustion engine only.
Journal Article

The Thermodynamics of Exhaust Gas Condensation

2017-06-29
2017-01-9281
Water vapor is, aside from carbon dioxide, the major fossil fuel combustion by-product. Depending on its concentration in the exhaust gas mixture as well as on the exhaust gas pressure, its condensation temperature can be derived. For typical gasoline engine stoichiometric operating conditions, the water vapor dew point lies at about 53 °C. The exhaust gas mixture does however contain some pollutants coming from the fuel, engine oil, and charge air, which can react with the water vapor and affect the condensation process. For instance, sulfur trioxide present in the exhaust, reacts with water vapor forming sulfuric acid. This acid builds a binary system with water vapor, which presents a dew point often above 100 °C. Exhaust composition after leaving the combustion chamber strongly depends on fuel type, engine concept and operation point. Furthermore, the exhaust undergoes several chemical after treatments.
Technical Paper

On Timing Requirements and a Critical Gap between Function Development and ECU Integration

2015-04-14
2015-01-0180
With the increasing complexity of electronic vehicle systems, one particular “gap” between function development and ECU integration becomes more and more apparent, and critical; albeit not new. The core of the problem is: as more functions are integrated and share the same E/E resources, they increasingly mutually influence and disturb each other in terms of memory, peripherals, and also timing and performance. This has two consequences: The amount of timing-related errors increases (because of the disturbance) and it becomes more difficult to find root causes of timing errors (because of the mutual influences). This calls for more systematic methods to deal with timing requirements in general and their transformation from function timing requirements to software architecture timing requirements in particular.
Journal Article

Development and Demonstration of LNT+SCR System for Passenger Car Diesel Applications

2014-04-01
2014-01-1537
The regulations for mobile applications will become stricter in Euro 6 and further emission levels and require the use of active aftertreatment methods for NOX and particulate matter. SCR and LNT have been both used commercially for mobile NOX removal. An alternative system is based on the combination of these two technologies. Developments of catalysts and whole systems as well as final vehicle demonstrations are discussed in this study. The small and full-size catalyst development experiments resulted in PtRh/LNT with optimized noble metal loadings and Cu-SCR catalyst having a high durability and ammonia adsorption capacity. For this study, an aftertreatment system consisting of LNT plus exhaust bypass, passive SCR and engine independent reductant supply by on-board exhaust fuel reforming was developed and investigated. The concept definition considers NOX conversion, CO2 drawback and system complexity.
Technical Paper

Gasoline HCCI/CAI on a Four-Cylinder Test Bench and Vehicle Engine - Results and Conclusions for the Next Investigation Steps

2010-05-05
2010-01-1488
Internal combustion engines with lean homogeneous charge and auto-ignition combustion of gasoline fuels have the capability to significantly reduce fuel consumption and realize ultra-low engine-out NOx emissions. Group research of Volkswagen AG has therefore defined the Gasoline Compression Ignition combustion (GCI®) concept. A detailed investigation of this novel combustion process has been carried out on test bench engines and test vehicles by group research of Volkswagen AG and IAV GmbH Gifhorn. Experimental results confirm the theoretically expected potential for improved efficiency and emissions behavior. Volkswagen AG and IAV GmbH will utilize a highly flexible externally supercharged variable valve train (VVT) engine for future investigations to extend the understanding of gas exchange and EGR strategy as well as the boost demands of gasoline auto-ignition combustion processes.
Technical Paper

Measuring Near Zero Automotive Exhaust Emissions - Zero Is a Very Small Precise Number

2010-04-12
2010-01-1301
In the environmentally conscious world we live in, auto manufacturers are under extreme pressure to reduce tailpipe emissions from cars and trucks. The manufacturers have responded by creating clean-burning engines and exhaust treatments that mainly produce CO2 and water vapor along with trace emissions of pollutants such as CO, THC, NOx, and CH4. The trace emissions are regulated by law, and testing must be performed to show that they are below a certain level for the vehicle to be classified as road legal. Modern engine and pollution control technology has moved so quickly toward zero pollutant emissions that the testing technology is no longer able to accurately measure the trace levels of pollutants. Negative emission values are often measured for some pollutants, as shown by results from eight laboratories independently testing the same SULEV automobile.
Technical Paper

AUTOSAR on the Road

2008-10-20
2008-21-0019
The AUTomotive Open System ARchitecture (AUTOSAR) Development Partnership has published early 2008 the specifications Release 3.0 [1], with a prime focus on the overall architecture, basic software, run time environment, communication stacks and methodology. Heavy developments have taken place in the OEM and supplier community to deliver AUTOSAR loaded cars on the streets starting 2008 [2]. The 2008 achievements have been: Improving the specifications in order to secure the exploitation for body, chassis and powertrain applications Adding major features: safety related functionalities, OBD II and Telematics application interfaces.
Technical Paper

Comparison of Different EGR Solutions

2008-04-14
2008-01-0206
This paper compares 4 different EGR systems by means of simulation in GT-Power. The demands of optimum massive EGR and fresh air rates were based on experimental results. The experimental data were used to calibrate the model and ROHR, in particular. The main aim was to investigate the influence of pumping work on engine and vehicle fuel consumption (thus CO2 production) in different EGR layouts using optimum VG turbine control. These EGR systems differ in the source of pressure drop between the exhaust and intake pipes. Firstly, the engine settings were optimized under steady operation - BSFC was minimized while taking into account both the required EGR rate and fresh air mass flow. Secondly, transient simulations (NEDC cycle) were carried out - a full engine model was used to obtain detailed information on important parameters. The study shows the necessity to use natural pressure differences or renewable pressure losses if reasonable fuel consumption is to be achieved.
Technical Paper

Experimental Analysis of the Underbody Pressure Distribution of a Series Vehicle on the Road and in the Wind Tunnel

2008-04-14
2008-01-0802
Underbody aerodynamics has become increasingly important over the last three decades because of its vital contribution to improving a vehicle's overall performance. This was the motivation for the research conducted by BMW Aerodynamics, concerning the determination of the overall pressure distribution on the underbody of a series-production vehicle. Static pressure measurements have been taken under various test conditions. Real on-road tests were carried out as well as wind tunnel experiments under application of different road simulation techniques. The analyzed vehicle configurations include wheel rim-tire and body modifications. The results presented include surface pressure data, drag and lift coefficients, ride heights, pitch and roll angles. The acquired data is used to examine the underbody flow topology and determine how the diverse attempts to represent the real on-road conditions affect its pressure distribution.
Technical Paper

Locally Resolved Measurement of Gas-Phase Temperature and EGR-Ratio in an HCCI-Engine and Their Influence on Combustion Timing

2007-04-16
2007-01-0182
Laser-based measurements of charge temperature and exhaust gas recirculation (EGR) ratio in an homogeneous charge compression ignition (HCCI) engine are demonstrated. For this purpose, the rotational coherent anti-Stokes Raman spectroscopy technique (CARS) was used. This technique allows temporally and locally resolved measurements in combustion environments through only two small line-of-sight optical accesses and the use of standard gasoline as a fuel. The investigated engine is a production-line four-cylinder direct-injection gasoline engine with the valve strategy modified to realize HCCI-operation. CARS-measurements were performed in motored and fired operation and the results are compared to polytropic calculations. Studies of engine speed, load, valve timing, and injection pressure were conducted showing the strong influence of charge temperature on the combustion timing.
Technical Paper

Predicting Overall Seating Discomfort Based on Body Area Ratings

2007-04-16
2007-01-0346
For car manufacturers, seating comfort is becoming more and more important in distinguishing themselves from their competitors. There is a simultaneous demand for shorter development times and more comfortable seats. Comfort in automobile seats is a multi-dimensional and complex problem. Many current sophisticated measuring tools were consulted, but it is unclear on which factors one should concentrate attention when measuring comfort. The goal of this paper is to find a model in order to predict the overall seating discomfort based on body area ratings. Besides micro climate, the pressure distribution appears to be the most objective measure comprising with the clearest association with the subjective ratings. Therefore an analysis with three different test series was designed, allowing the variation of pressure on the seat surface. In parallel the subjects were asked to judge the local and the overall sensation.
Technical Paper

Engine-Independent Exhaust Gas Aftertreatment Using a Burner Heated Catalyst

2006-10-16
2006-01-3401
Meeting current exhaust emission standards requires rapid catalyst light-off. Closed-coupled catalysts are commonly used to reduce light-off time by minimizing exhaust heat loss between the engine and catalyst. However, this exhaust gas system design leads to a coupling of catalyst heating and engine operation. An engine-independent exhaust gas aftertreatment can be realized by combining a burner heated catalyst system (BHC) with an underfloor catalyst located far away from the engine. This paper describes some basic characteristics of such a BHC system and the results of fitting this system into a Volkswagen Touareg where a single catalyst was located about 1.8 m downstream of the engine. Nevertheless, it was possible to reach about 50% of the current European emission standard EU 4 without additional fuel consumption caused by the BHC system.
Technical Paper

Achievements and Exploitation of the AUTOSAR Development Partnership

2006-10-16
2006-21-0019
Reductions of hardware costs as well as implementations of new innovative functions are the main drivers of today's automotive electronics. Indeed more and more resources are spent on adapting existing solutions to different environments. At the same time, due to the increasing number of networked components, a level of complexity has been reached which is difficult to handle using traditional development processes. The automotive industry addresses this problem through a paradigm shift from a hardware-, component-driven to a requirement- and function-driven development process, and a stringent standardization of infrastructure elements. One central standardization initiative is the AUTomotive Open System ARchitecture (AUTOSAR). AUTOSAR was founded in 2003 by major OEMs and Tier1 suppliers and now includes a large number of automotive, electronics, semiconductor, hard- and software companies.
Technical Paper

FlexRay - Exploitation of a Standard and Future Prospects

2006-10-16
2006-21-0039
The BMW Group is the first car manufacturer introducing FlexRay in series projects. Start of production is September 2006, where a pilot application is implemented in the chassis domain of the new BMW X5. In 2008 FlexRay will form a substantial part of the overall electronics architecture in form of a FlexRay network connecting multiple ECUs implementing chassis, powertrain, and driver assistance applications.
Technical Paper

Software-Intensive Systems in the Automotive Domain:Challenges for Research and Education

2006-04-03
2006-01-1458
Software-intensive systems and functions drive innovations in cars today. OEMs and suppliers face multiple challenges to take advantage of possibilities in this area. The rapidly developing field of software-intensive systems and software-based features in the automotive domain asks for dedicated engineering approaches, models, and processes. This paper defines the characteristics of software engineering for automotive systems and discusses methodological, technological, and organizational implications. These are used to pinpoint promising research areas as well as educational ramifications.
Technical Paper

Intelligent Automotive System Services - An Emerging Design Pattern for an Advanced E/E-Architecture

2006-04-03
2006-01-1286
The paper will introduce the concept of intelligent automotive system services as an essential pattern for forthcoming Electric/Electronic (E/E) architectures. System services are infrastructure-related, having vehicle-wide functionalities with one central part (master) and optionally several peripheral parts (clients) as counterparts in every ECU. System services support the reliable operation, efficient administration and maintenance of car functions over the entire life cycle. System services constitute vehicle-wide, distributed functionalities. Therefore, a consistent, interoperable and scalable implementation and integration strategy is outlined. In addition, synergies to the standard core as well as to the AUTOSAR concept will be described.
Technical Paper

Enhanced VALVETRONIC Technology for Meeting SULEV Emission Requirements

2006-04-03
2006-01-0849
BMW VALVETRONIC technology is able to maintain the most important measures to reduce emissions. The further optimized charge movement created by VALVETRONIC stabilizes the combustion in the catalyst heating mode with extremely retarded ignition timing. When the engine is warm the high residual gas tolerance ensures very low Engine-Out NOx emissions and at the same time a low level of hydrocarbons. The atomization of fuel droplets due to high flow velocity in the valve gap area leads to improved mixture formation and reduced wall wetting. Engine-Out HC emissions in a cold engine are therefore reduced. Combined, the emission measures achieve robust and efficient emission control. In combination with additional after-treatment like secondary air system and catalysts using high cell density VALVETRONIC engines form an excellent base for SULEV emission regulations without neglecting the typical BMW claim of efficient dynamics.
Technical Paper

Development and Verification of In-Vehicle Networks in a Virtual Environment

2005-04-11
2005-01-1534
Due to the increase in demand for comfort and safety features in today's automobiles, the internal vehicle communication networks necessary to accommodate these features are very complex. These networks represent a heterogeneous architecture consisting of several ECUs exchanging information via bus systems such as CAN, LIN, MOST, or FlexRay buses. Development and verification of internal vehicle networks include multiple design layers. These layers are the logical layer represented by the software application, the associated data link layer, and the physical connection layer containing bus interfaces, wires, and termination. Verification of these systems in the early stages of the design process (before a physical network is available for testing) has become a critical need. As a result, the need to simulate these designs at all their levels of complexity has become critically important.
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