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Technical Paper

Predictive Maintenance of a Ground Vehicle Using Digital Twin Technology

2024-04-09
2024-01-2867
The safety and reliability of ground vehicles is a motivating factor for periodic maintenance which includes fluids, lubrication, cleaning, repairs, and general observation of key subsystems. The scheduling of maintenance activities can occur at different rates such as daily, weekly, or perhaps operating time based on collected historical data and general guidelines. The availability of a digital twin (DT), which offers a virtual representation of the vehicle behavior, enables virtual system simulations for different operating cycles to explore the dynamic behavior. When field operating fleet data can be integrated with the digital twin estimates, then this supplemental information can be combined with the existing maintenance plan to provide a more comprehensive approach. In this paper, a digital twin with a statistical based predictive maintenance strategy is investigated for a wheeled military ground vehicle.
Technical Paper

Modeling & Validation of a Digital Twin Tracked Vehicle

2024-04-09
2024-01-2323
Digital twin technology has become impactful in Industry 4.0 as it enables engineers to design, simulate, and analyze complex systems and products. As a result of the synergy between physical and virtual realms, innovation in the “real twin” or actual product is more effectively fostered. The availability of verified computer models that describe the target system is important for realistic simulations that provide operating behaviors that can be leveraged for future design studies or predictive maintenance algorithms. In this paper, a digital twin is created for an offroad tracked vehicle that can operate in either autonomous or remote-control modes. Mathematical models are presented and implemented to describe the twin track and vehicle chassis governing dynamics. These components are interfaced through the nonlinear suspension elements and distributed bogies.
Technical Paper

Impact of Vehicle-to-Grid (V2G) on Battery Degradation in a Plug-in Hybrid Electric Vehicle

2024-04-09
2024-01-2000
Electric vehicles (EVs) are becoming increasingly recognized as an effective solution in the battle against climate change and reducing greenhouse gas emissions. Lithium-ion batteries have become the standard for energy storage in the automobile industry, widely used in EVs due to their superior characteristics compared to other batteries. The growing popularity of the Vehicle-to-grid (V2G) concept can be attributed to its surplus energy storage capacity, positive environmental impact, and the reliability and stability of the power grid. However, the increased utilization of the battery through these integrations can result in faster degradation and the need for replacement. As batteries are one of the most expensive components of EVs, the decision to deploy an EV in V2G operations may be uncertain due to the concerns of battery degradation from the owner’s perspective.
Technical Paper

Comparing Open-Source UDS Implementations Through Fuzz Testing

2024-04-09
2024-01-2799
In the ever-evolving landscape of automotive technology, the need for robust security measures and dependable vehicle performance has become paramount with connected vehicles and autonomous driving. The Unified Diagnostic Services (UDS) protocol is the diagnostic communication layer between various vehicle components which serves as a critical interface for vehicle servicing and for software updates. Fuzz testing is a dynamic software testing technique that involves the barrage of unexpected and invalid inputs to uncover vulnerabilities and erratic behavior. This paper presents the implementation of fuzz testing methodologies on the UDS layer, revealing the potential vulnerabilities that could be exploited by malicious entities. By employing both open-source and commercial fuzzing tools and techniques, this paper simulates real-world scenarios to assess the UDS layer’s resilience against anomalous data inputs.
Technical Paper

Fuzzing CAN vs. ROS: An Analysis of Single-Component vs. Dual-Component Fuzzing of Automotive Systems

2024-04-09
2024-01-2795
Robust communications are crucial for autonomous military fleets. Ground vehicles function as mobile local area networks utilizing Controller Area Network (CAN) backbones. Fleet coordination between autonomous platforms relies on the Robot Operating System (ROS) publish/subscribe robotic middleware for effective operation. To bridge communications between the CAN and ROS network segments, the CAN2ROS bridge software supports bidirectional data flow with message mapping and node translation. Fuzzing, a software testing technique, involves injecting randomized data inputs into the target system. This method plays a pivotal role in identifying vulnerabilities. It has proven effective in discovering vulnerabilities in online systems, such as the integrated CAN/ROS system. In our study, we consider ROS implementing zero-trust access control policies, running on a Gazebo test-bed connected to a CAN bus.
Technical Paper

Machine Learning Approach for Open Circuit Fault Detection and Localization in EV Motor Drive Systems

2024-04-09
2024-01-2790
Semiconductor devices in electric vehicle (EV) motor drive systems are considered the most fragile components with a high occurrence rate for open circuit fault (OCF). Various signal-based and model-based methods with explicit mathematical models have been previously published for OCF diagnosis. However, this proposed work presents a model-free machine learning (ML) approach for a single-switch OCF detection and localization (DaL) for a two-level, three-phase inverter. Compared to already available ML models with complex feature extraction methods in the literature, a new and simple way to extract OCF feature data with sufficient classification accuracy is proposed. In this regard, the inherent property of active thermal management (ATM) based model predictive control (MPC) to quantify the conduction losses for each semiconductor device in a power converter is integrated with an ML network.
Technical Paper

Impact of Active Cooling on the Thermal Management of 3-Level NPC Converter for Hybrid Electric Vehicle Application

2023-10-31
2023-01-1684
The application of power electronic converters (PEC) in electric vehicles (EVs) has increased immensely as they provide enhanced controllability and flexibility to these vehicles. Accordingly, the interest in developing innovative and sustainable technologies to ensure safe and reliable operation of PECs has also risen. One of the most difficult challenges experienced during the development of reliable PECs is the design of proper thermal management systems for controlling the junction temperature and reducing the thermal cycling of power semiconductors. The addition of Active Thermal Control (ATC) can mitigate these concerns. Moreover, the performance of the thermal management system can be enhanced further by the integration of active cooling methods. An active cooling system consumes external energy for circulating cooling air or liquid within the PECs.
Technical Paper

A Novel 1-ϕ Cuk Based On-Board EV Charger with Minimal Power Components

2023-10-31
2023-01-1686
This paper proposes a novel 1-ϕ, Cuk based on-board electric vehicle (EV) charger with least power components. The proposed EV charger has a special feature to achieve power factor correction (PFC) at AC grid without requirement of the grid voltage and current sensors which cuts the cost and increases the power density of the EV charger along with robustness to noise. The automatic PFC at AC grid is accomplished by operating the output DC inductor in discontinuous conduction mode (DCM). The proposed EV charger necessitates a minimal number of power components for positive and negative half cycles of AC grid which improves the overall efficiency of the system. This is possible due to the combination of inverting and non-inverting Cuk converters are used for each half cycle of the AC grid. Further, the presence of output inductor in the EV charger reduces the ripples in the output current which is not common with all the existing chargers in the literature.
Technical Paper

Containerization Approach for High-Fidelity Terramechanics Simulations

2023-04-11
2023-01-0105
Integrated modeling of vehicle, tire and terrain is a fundamental challenge to be addressed for off-road autonomous navigation. The complexities arise due to lack of tools and techniques to predict the continuously varying terrain and environmental conditions and the resultant non-linearities. The solution to this challenge can now be found in the plethora of data driven modeling and control techniques that have gained traction in the last decade. Data driven modeling and control techniques rely on the system’s repeated interaction with the environment to generate a lot of data and then use a function approximator to fit a model for the physical system with the data. Getting good quality and quantity of data may involve extensive experimentation with the physical system impacting developer’s resource. The process is computationally expensive, and the overhead time required is high.
Technical Paper

Access Control Requirements for Autonomous Robotic Fleets

2023-04-11
2023-01-0104
Access control enforces security policies for controlling critical resources. For V2X (Vehicle to Everything) autonomous military vehicle fleets, network middleware systems such as ROS (Robotic Operating System) expose system resources through networked publisher/subscriber and client/server paradigms. Without proper access control, these systems are vulnerable to attacks from compromised network nodes, which may perform data poisoning attacks, flood packets on a network, or attempt to gain lateral control of other resources. Access control for robotic middleware systems has been investigated in both ROS1 and ROS2. Still, these implementations do not have mechanisms for evaluating a policy's consistency and completeness or writing expressive policies for distributed fleets. We explore an RBAC (Role-Based Access Control) mechanism layered onto ROS environments that uses local permission caches with precomputed truth tables for fast policy evaluation.
Technical Paper

Safety Verification and Navigation for Autonomous Vehicles Based on Signal Temporal Logic Constraints

2023-04-11
2023-01-0113
The software architecture behind modern autonomous vehicles (AV) is becoming more complex steadily. Safety verification is now an imminent task prior to the large-scale deployment of such convoluted models. For safety-critical tasks in navigation, it becomes imperative to perform a verification procedure on the trajectories proposed by the planning algorithm prior to deployment. Signal Temporal Logic (STL) constraints can dictate the safety requirements for an AV. A combination of STL constraints is called a specification. A key difference between STL and other logic constraints is that STL allows us to work on continuous signals. We verify the satisfaction of the STL specifications by calculating the robustness value for each signal within the specification. Higher robustness values indicate a safer system. Model Predictive Control (MPC) is one of the most widely used methods to control the navigation of an AV, with an underlying set of state and input constraints.
Technical Paper

Usefulness and Time Savings Metrics to Evaluate Adoption of Digital Twin Technology

2023-04-11
2023-01-0111
The application of virtual engineering methods can streamline the product design process through improved collaboration opportunities among the technical staff and facilitate additive manufacturing processes. A product digital twin can be created using the available computer-aided design and analytical mathematical models to numerically explore the current and future system performance based on operating cycles. The strategic decision to implement a digital twin is of interest to companies, whether the required financial and workforce resources will be worthwhile. In this paper, two metrics are introduced to assist management teams in evaluating the technology potential. The usefulness and time savings metrics will be presented with accompanying definitions. A case study highlights the usefulness metric for the “Deep Orange” prototype vehicle, an innovative off-road hybrid vehicle designed and fabricated at Clemson University.
Technical Paper

Synthesis of Statistically Representative Driving Cycle for Tracked Vehicles

2023-04-11
2023-01-0115
Drive cycles are a core piece of vehicle development testing methodology. The control and calibration of the vehicle is often tuned over drive cycles as they are the best representation of the real-world driving the vehicle will see during deployment. To obtain general performance numerous drive cycles must be generated to ensure final control and calibration avoids overfitting to the specifics of a single drive cycle. When real-world driving cycles are difficult to acquire methods can be used to create statistically similar synthetic drive cycles to avoid the overfitting problem. This subject has been well addressed within the passenger vehicle domain but must be expanded upon for utilization with tracked off-road vehicles. Development of hybrid tracked vehicles has increased this need further. This study shows that turning dynamics have significant influence on the vehicle power demand and on the power demand on each individual track.
Technical Paper

Traffic Safety Improvement through Evaluation of Driver Behavior – An Initial Step Towards Vehicle Assessment of Human Operators

2023-04-11
2023-01-0569
In the United States and worldwide, 38,824 and 1.35 million people were killed in vehicle crashes during 2020. These statistics are tragic and indicative of an on-going public health crisis centered on automobiles and other ground transportation solutions. Although the long-term US vehicle fatality rate is slowly declining, it continues to be elevated compared to European countries. The introduction of vehicle safety systems and re-designed roadways has improved survivability and driving environment, but driver behavior has not been fully addressed. A non-confrontational approach is the evaluation of driver behavior using onboard sensors and computer algorithms to determine the vehicle’s “mistrust” level of the given operator and the safety of the individual operating the vehicle. This is an inversion of the classic human-machine trust paradigm in which the human evaluates whether the machine can safely operate in an automated fashion.
Journal Article

Development and Evaluation of Comfort Assessment Approaches for Passengers in Autonomous Vehicles

2023-04-11
2023-01-0788
Passenger comfort is a critical factor in user acceptance of autonomous vehicles (AVs). Despite existing methods for passenger comfort assessment, new approaches to assessing passenger comfort in AVs may be valuable to the automotive industry. In this paper, continuous pressing-based and discrete smartphone-based approaches for comfort assessment were designed and implemented in a user study. Participants used the two approaches to evaluate their comfort levels in an experimental study based on a high-fidelity autonomous driving simulator. Performances of the two approaches in assessing comfort levels were analyzed and compared. In general, the discrete approach showed better measurement repeatability and lower measurement bias than the continuous approach. The performance gap of the continuous approach could be reduced with proper post-processing measures. Discussions on the potential uses of the approaches were also raised.
Technical Paper

What Makes Passengers Uncomfortable In Vehicles Today? An Exploratory Study of Current Factors that May Influence Acceptance of Future Autonomous Vehicles

2023-04-11
2023-01-0675
Autonomous vehicles have the potential to transform lives by providing transportation to a wider range of users. However, with this new method of transportation, user acceptance and comfort are critical for widespread adoption. This exploratory study aims to investigate what makes passengers uncomfortable in existing vehicles to inform the design of future autonomous vehicles. In order to predict what may impact user acceptance for a diverse rider population for future autonomous vehicles, it is important to understand what makes a broad range of passengers uncomfortable today. In this study, interviews were conducted for a total of 75 participants from three diverse groups, including 20 automotive engineering graduate students who are building an autonomous concept vehicle, 21 non-technical adults, and 34 senior citizens. The results revealed both topics which made different groups of passengers uncomfortable as well as how these varied between the groups.
Journal Article

Enabling Robust Communication Among Military Ground Vehicles Using Multi-Connectivity

2023-04-11
2023-01-0110
Vehicles-to-Everything or V2X communications provide attractive advantages in achieving reliable and high-performance connectivity amongst ground and aerial military vehicles. The 5G New Radio (NR) based cellular-V2X (C-V2X) technology, can support wide coverage areas with higher data rates and lower latencies needed for demanding military applications ranging from real-time sensing to navigation of autonomous military ground vehicles. Millimeter wave technology (mmWave) is critical to meet such throughput and latency requirements. However, mmWave links have a low transmission range and are often subject to blockages due to factors like weather, terrain, etc. that make them unreliable. Multi-connectivity with packet duplication can be used to enhance the reliability and latency by transmitting concurrently over independent links between a mobile device and multiple base stations.
Journal Article

Opinions from Users Across the Lifespan about Fully Autonomous and Rideshare Vehicles with Associated Features

2023-04-11
2023-01-0673
Fully autonomous vehicles have the potential to fundamentally transform the future transportation system. While previous research has examined individuals’ perceptions towards fully autonomous vehicles, a complete understanding of attitudes and opinions across the lifespan is unknown. Therefore, individuals’ awareness, acceptance, and preferences towards autonomous vehicles were obtained from 75 participants through interviews with three diverse groups of participants: 20 automotive engineering graduate students who were building an autonomous concept vehicle, 21 non-technical adults, and 34 senior citizens. The results showed that regardless of age, an individual’s readiness to ride in a fully autonomous vehicle and the vehicle’s requirements were influenced by the users’ understanding of autonomous vehicles.
Journal Article

Formal Verification of Autonomous Vehicles: Bridging the Gap between Model-Based Design and Model Checking

2023-04-11
2023-01-0116
Formal verification plays an important role in proving the safety of autonomous vehicles (AV). It is crucial to find errors in the AV system model to ensure safety critical features are not compromised. Model checking is a formal verification method which checks if the finite state machine (FSM) model meets system requirements. These requirements can be expressed as linear Temporal logic (LTL) formulae to describe a sequence of states with linear Temporal properties to be satisfied. NuSMV is a dedicated software for performing model checking based on Temporal logic formulae on FSM models. However, NuSMV does not provide model-based design. On the other hand, Stateflow in MATLAB/SIMULINK is a powerful tool for designing the model and offers an interactive Graphical User Interface (GUI) for the user/verifier but is not as efficient as NuSMV in model checking.
Technical Paper

Criticality Assessment of Simulation-Based AV/ADAS Test Scenarios

2022-03-29
2022-01-0070
Testing any new safety technology of Autonomous Vehicles (AV) and Advanced Driver Assistance Systems (ADAS) requires simulation-based validation and verification. The specific scenarios used for testing, outline incidences of accidents or near-miss events. In order to simulate these scenarios, specific values for all the above parameters are required including the ego vehicle model. The ‘criticality’ of a scenario is defined in terms of the difficulty level of the safety maneuver. A scenario could be over-critical, critical, or under-critical. In over-critical scenarios, it is impossible to avoid a crash whereas, for under-critical scenarios, no action may be required to avoid a crash. The criticality of the scenario depends on various parameters e.g. speeds, distances, road/tire parameters, etc. In this paper, we propose a definition of criticality metric and identify the parameters such that a scenario becomes critical.
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