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Semiconductor devices in electric vehicle (EV) motor drive systems are considered the most fragile components with a high occurrence rate for open circuit fault (OCF). Various signal-based and model-based methods with explicit mathematical models have been previously published for OCF diagnosis. However, this proposed work presents a model-free machine learning (ML) approach for a single-switch OCF detection and localization (DaL) for a two-level, three-phase inverter. Compared to already available ML models with complex feature extraction methods in the literature, a new and simple way to extract OCF feature data with sufficient classification accuracy is proposed. In this regard, the inherent property of active thermal management (ATM) based model predictive control (MPC) to quantify the conduction losses for each semiconductor device in a power converter is integrated with an ML network.

The application of power electronic converters (PEC) in electric vehicles (EVs) has increased immensely as they provide enhanced controllability and flexibility to these vehicles. Accordingly, the interest in developing innovative and sustainable technologies to ensure safe and reliable operation of PECs has also risen. One of the most difficult challenges experienced during the development of reliable PECs is the design of proper thermal management systems for controlling the junction temperature and reducing the thermal cycling of power semiconductors. The addition of Active Thermal Control (ATC) can mitigate these concerns. Moreover, the performance of the thermal management system can be enhanced further by the integration of active cooling methods. An active cooling system consumes external energy for circulating cooling air or liquid within the PECs.

This paper proposes a novel 1-ϕ, Cuk based on-board electric vehicle (EV) charger with least power components. The proposed EV charger has a special feature to achieve power factor correction (PFC) at AC grid without requirement of the grid voltage and current sensors which cuts the cost and increases the power density of the EV charger along with robustness to noise. The automatic PFC at AC grid is accomplished by operating the output DC inductor in discontinuous conduction mode (DCM). The proposed EV charger necessitates a minimal number of power components for positive and negative half cycles of AC grid which improves the overall efficiency of the system. This is possible due to the combination of inverting and non-inverting Cuk converters are used for each half cycle of the AC grid. Further, the presence of output inductor in the EV charger reduces the ripples in the output current which is not common with all the existing chargers in the literature.

Artificial intelligence (AI) enhanced control system deployments are emerging as a viable substitute to more traditional control system. In particular, deep learning techniques offer an alternate approach to tune the ever increasing sets of control system parameters to extract performance. However, the systematic verification and validation (to establish the reliability and robustness) of deep learning based controllers in actual deployments remains a challenge. This is exacerbated by the need to evaluate and optimize control systems embedded within an operational environment (with its own sets of additional unknown or uncertain parameters). Existing literature comparisons of deep learning against traditional controllers, where they may exist, do not offer structured approaches to comparative performance evaluation and improvement. It is also crucial to develop a standardized controlled test environment within which various controllers are evaluated against a common metric.

With recent advances in electric vehicles, there is a plethora of powertrain topologies and components available in the market. Thus, the performance of electric vehicles is highly sensitive to the choice of various powertrain components. This paper presents a multi-objective optimization model that can optimally select component sizes for batteries, supercapacitors, and motors in regular passenger battery-electric vehicles (BEVs). The BEV topology presented here is a hybrid BEV which consists of both a battery pack and a supercapacitor bank. Focus is placed on optimal selection of the battery pack, motor, and supercapacitor combination, from a set of commercially available options, that minimizes the capital cost of the selected power components, the fuel cost over the vehicle lifespan, and the 0-60 mph acceleration time. Available batteries, supercapacitors, and motors are from a market survey.

Vehicular control systems are characterized with numerous complex interactions with a steady rise of autonomous functions, which makes it more challenging for designers and safety engineers to identify unexpected failures. These systems tend to be highly integrated and exhibit features like concurrency for which traditional verification and validation techniques (i.e. testing and simulation) are insufficient to provide rigorous and complete assessment. Model Checking, a well-known formal verification technique, can be used to rigorously prove the correctness of such systems according to design Requirements. In particular, Model Checking is a method for formally verifying finite-state concurrent systems. Specifications about the system are expressed as temporal logic formulas, and efficient symbolic algorithms are used to traverse the model defined by the system and check if the specification holds or not.

In the U.S., the teenage driving population is at the highest risk of being involved in a crash. Teens often demonstrate poor vehicle control skills and poor ability to identify hazards, thus proper understanding of automotive indicators and warnings may be even more critical for this population. This research evaluates teen drivers’, between 15 to 17 years of age, understanding of symbols from vehicles featuring advanced driving assistant systems and multiple powertrain configurations. Teen drivers’ (N=72) understanding of automotive symbols was compared to three other groups with specialized driving experience and technical knowledge: automotive engineering graduate students (N=48), driver rehabilitation specialists (N=16), and performance driving instructors (N=15). Participants matched 42 symbols to their descriptions and then selected the five symbols they considered most important.

Automotive technology is increasingly reliant on electrically driven accessories, systems, and payloads thanks to the rising popularity of electric and hybrid electric vehicles. Solid state and similar purely electrical solutions such as thermoelectric devices are eminently preferable sources for thermal management in neighborhood electric vehicles (NEVs) and similar short-range automobiles which often do not come stock with a climate control system. Directed convection strategies such as zone cooling using DC electric current are a natural fit for the infinitely scalable thermal control architecture possible with thermoelectrics. One such prototype device, actuated by thermoelectric devices, has been developed to meet a variety of thermal management needs with a versatile, portable system suitable for NEVs, micro cars without air conditioning, or even more specialized cooling needs.

Non-linear model predictive engine control (nMPC) systems have the ability to reduce calibration effort while improving transient engine response. The main drawback of nMPC for engine control is the computational power required to realize real-time operation. Most of this computational power is spent linearizing the non-linear plant model at each time step. Additionally, the effectiveness of the nMPC system relies heavily on the accuracy of the model(s) used to predict the future system behavior, which can be difficult to model physically. This paper introduces a hybrid modeling approach for internal combustion engines that combines physics-based and machine learning techniques to generate accurate models that can be linearized with low computational power. This approach preserves the generalization and robustness of physics-based models, while maintaining high accuracy of data-driven models. Advantages of applying the proposed model with nMPC are discussed.

Knock control systems are fundamentally stochastic, regulating some aspect of the distribution from which observed knock intensities are drawn. Typically a simple threshold is applied, and the controller regulates the resultant knock event rate. Recent work suggests that the choice of threshold can have a significant impact on closed loop performance, but to date such studies have been performed only in simulation. Rigorous assessment of closed loop performance is also a challenging topic in its own right because response trajectories depend on the random arrival of knock events. The results therefore vary from one experiment to the next, even under identical operating conditions. To address this issue, stochastic simulation methods have been developed which aim to predict the expected statistics of the closed loop response, but again these have not been validated experimentally.

Fuel efficiency improvement in automobiles has been a topic of great interest over the past few years, especially with the introduction of the new CAFE 2025 standards. Although there are multiple ways of improving the fuel efficiency of an automobile, lightweighting is one of the most common approaches taken by many automotive manufacturers. Lightweighting is even more significant in electric vehicles as it directly affects the range of the vehicle. Amidst this context of lightweighting, the use of composite materials as alternatives to metals has been proven in the past to help achieve substantial weight reduction. The focus of using composites for weight reduction has however been typically limited to major structural components, such as BiW and closures, due to high material costs. Secondary structural components which contribute approximately 30% of the vehicle weight are usually neglected by these weight reduction studies.

Learning only from a small set of examples remains a huge challenge in machine learning. Despite recent breakthroughs in the applications of neural networks, the applicability of these techniques has been limited by the requirement for large amounts of training data. What’s more, the standard supervised machine learning method does not provide a satisfactory solution for learning new concepts from little data. However, the ability to learn enough information from few samples has been demonstrated in humans. This suggests that humans may make use of prior knowledge of a previously learned model when learning new ones on a small amount of training examples. In the area of autonomous driving, the model learns to drive the vehicle with training data from humans, and most machine learning based control algorithms require training on very large datasets. Collecting and constructing training data set takes a huge amount of time and needs specific knowledge to gather relevant information.

This paper aims to present an enhanced fuzzy sliding-mode control scheme with variable rate reaching law for semi-active vehicle suspension systems, which can reduce chattering phenomena in high frequency compared with the sliding-mode controller with traditional exponent reaching law. First, an ideal-skyhook damping suspension system is taken as reference model; then the new control law is synthesized by employing the fuzzy logic control while considering the sliding-mode reaching segment characteristics, which can dynamically change the reaching rate to suppress chattering in closed-loop control systems; finally, simulation analysis is conducted under both random road and bump road surface, the results verified the effectiveness and feasibility of the proposed control scheme.

This research proposes a control system for Spark Ignition (SI) engines with external Exhaust Gas Recirculation (EGR) based on model predictive control and a disturbance observer. The proposed Economic Nonlinear Model Predictive Controller (E-NMPC) tries to minimize fuel consumption for a number of engine cycles into the future given an Indicated Mean Effective Pressure (IMEP) tracking reference and abnormal combustion constraints like knock and combustion variability. A nonlinear optimization problem is formulated and solved in real time using Sequential Quadratic Programming (SQP) to obtain the desired control actuator set-points. An Extended Kalman Filter (EKF) based observer is applied to estimate engine states, combining both air path and cylinder dynamics. The EKF engine state(s) observer is augmented with disturbance estimation to account for modeling errors and/or sensor/actuator offset.

This paper outlines a real-time hierarchical control allocation algorithm for multi-axle land vehicles with independent hub motor wheel drives. At the top level, the driver’s input such as pedal position or steering wheel position are interpreted into desired global state responses based on a reference model. Then, a locally linearized rigid body model is used to design a linear quadratic regulator that generates the desired global control efforts, i.e., the total tire forces and moments required track the desired state responses. At the lower level, an optimal control allocation algorithm coordinates the motor torques in such a manner that the forces generated at tire-road contacts produce the desired global control efforts under some physical constraints of the actuation and the tire/wheel dynamics. The performance of the proposed control system design is verified via simulation analysis of a 3-axle heavy vehicle with independent hub-motor drives.

Low-pressure cooled EGR (LP-cEGR) systems can provide significant improvements in spark-ignition engine efficiency and knock resistance. However, open-loop control of these systems is challenging due to low pressure differentials and the presence of pulsating flow at the EGR valve. This research describes a control structure for Low-pressure cooled EGR systems using closed loop feedback control along with internal model control. A Smith Predictor based PID controller is utilized in combination with an intake oxygen sensor for feedback control of EGR fraction. Gas transport delays are considered as dead-time delays and a Smith Predictor is one of the conventional methods to address stability concerns of such systems. However, this approach requires a plant model of the air-path from the EGR valve to the sensor.

Vehicle safety remains a significant concern for consumers, government agencies, and automotive manufacturers. One critical type of vehicle accident results from the right or left side tires leaving the road surface and then returning abruptly due to large steering wheel inputs (road runoff and return). A subset of runoff road crashes that involve a steep hard shoulder has been labeled shoulder induced accidents. In this paper, a limited authority real time steering controller has been developed to mitigate shoulder induced accidents. A Kalman Filter based tire cornering stiffness estimation technique has been coupled with a feedback controller and driver intention module to create a safer driving solution without excessive intervention. In numerical studies, lateral vehicle motion improvements of 30% were realized for steering intervention. Specifically, the vehicle crossed the centerline after 1.0 second in the baseline case versus 1.3 seconds with steering assistance at 60 kph.

The emphasis on vehicle fuel economy and tailpipe emissions, coupled with a trend toward greater system functionally, has prompted automotive engineers to develop on-board control systems with increased requirements and complexity. Mainstream engine controllers regulate fuel, spark, and other subsystems using custom solutions that incorporate off-the-shelf hardware components. Although the digital processor core and the peripheral electronics may be similar, these controllers are targeted to fixed engine architectures which limit their flexibility across vehicle platforms. Moreover, additional software needs are emerging as electronics continue to permeate the ground transportation sector. Thus, automotive controllers will be required to assume increased responsibility while effectively communicating with distributed hardware modules.

This paper details the concept of using an exergy-based method as a thermal design methodology tool for integrated aircraft thermal systems. An exergy-based approach was applied to the design of an environmental control system (ECS) of an advanced aircraft. Concurrently, a traditional energy-based approach was applied to the same system. Simplified analytical models of the ECS were developed for each method and compared to determine the validity of using the exergy approach to facilitate the design process in optimizing the overall system for a minimum gross takeoff weight (GTW). The study identified some roadblocks to assessing the value of using an exergy-based approach. Energy and exergy methods seek answers to somewhat different questions making direct comparisons awkward. Also, high entropy generating devices can dominate the design objective of the exergy approach.